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Author Topic: WARNING - Oil Filter Bypass Valve Spring Failure  (Read 1073 times)

Offline Rob Valdez 79 R65

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WARNING - Oil Filter Bypass Valve Spring Failure
« on: December 23, 2008, 10:57:17 PM »
[size=12]This was posted on Boxerworks.  The guy lost his bottom end to this spring breaking.  It was first noticed by his oil pressure light staying on for up to 10 seconds when starting.  [/size]


[size=14]Recognize these airhead parts?[/size]



[size=12]How many of you guys have ever seen these parts?
These three parts form the oil filter bypass mechanism in an 81 RS.
These are critical components that would be checked rarely imo.

A visual check for the functionality of these parts is inadequate imo as my ball looked to be in place, yet the spring was broken.

Using a small artists brush or similar, poke the end of the brush through the middle of the retaining cap and lightly press on the ball.
A movement of only 2mm will inform you of whether the ball is spring loaded or not.

I retrieved about 4 full coils of spring (in 3 pieces) from the oil filter cavity and about half a coil from the oil slot in the rear main bearing.
It would appear that only a small piece of spring made it into the rear main bearing, as there are only about 5 full coils on a new spring.

If the spring is broken on a motor, the pieces may never enter the oil circuit, however an amount of oil flow would be bypassing the filter.
[/size]

Lord of the Bings
Fear not on my R100RS





[size=12]The above was from his most recent posting: Recognise these airhead parts?

There are several threads comprising the subject, I will try to get the important parts.   Initial thread.

Just recently this thread was started: The $2000 spring (preventative maintenance - yes or no?)[/size]


« Last Edit: December 24, 2008, 12:12:18 AM by Rob_Valdez_79_R65 »

Offline Rob Valdez 79 R65

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Re: WARNING - Oil Filter Bypass Valve Spring Failu
« Reply #1 on: December 23, 2008, 11:00:38 PM »
[size=12]Sunbeem got us a nice picture of where this is all taking place.  Not the easiest place to work...
That's it, at ~3:00[/size]


Offline nhmaf

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Re: WARNING - Oil Filter Bypass Valve Spring Failu
« Reply #2 on: December 23, 2008, 11:13:46 PM »
Crikey !

The vagaries of the oil filter canister do cause me to venture in with great trepidation !
I guess the next oil change I'll cross my fingers and push on that little ball, and pray for the best !
Airhead #12178 ? BMWMOA #123173 ?BMWRA #33525 ?GSBMWR #563 ?1982 BMW R65LS ?1978 BMW R100/7 1998 Kawasaki Concours

Offline Semper Gumby

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Re: WARNING - Oil Filter Bypass Valve Spring Failu
« Reply #3 on: December 24, 2008, 08:29:49 AM »
What in there on the right at about 3o'clock?  I thought pressure relief was up in front over the camchain?  So there are two pressure relief points?  I s this the same on our 1980 - 1979 bikes???

Yikes. :(
« Last Edit: December 24, 2008, 08:30:27 AM by Semper_Gumby »
Bill Gould ?1980/03 R65 When at first you don't succeed....Moo!

Offline MrRiden

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Re: WARNING - Oil Filter Bypass Valve Spring Failu
« Reply #4 on: December 24, 2008, 02:45:28 PM »
Quote
[size=12]Sunbeem got us a nice picture of where this is all taking place.  Not the easiest place to work...
That's it, at ~3:00[/size]

Dagnabbit! Alls I gots is a digital watch!  :'(
Seriously, Thanks Rob for the caution. I have never seen this discussed nor paid attention to to the relief spring. I'll be checking on this for sure next oil change. Perhaps Justin could whip up a tool to remove the retainer? I'll take one.
rich
"We can't stop here. This is bat country".

Offline Rob Valdez 79 R65

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Re: WARNING - Oil Filter Bypass Valve Spring Failu
« Reply #5 on: December 24, 2008, 05:44:05 PM »
Removing the retainer is easy - it just takes a long, large-bladed screwdriver.

It is the putting it back together that gets tricky.

Lot's of suggestions in those links about using petroleum jelly and the like to hold the parts together during reassembly.