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Author Topic: Boxer Bolshie's '84 Restoration and Rant  (Read 51061 times)

Boxer_Bolshie

  • Guest
Re: Boxer Bolshie's '84 Restoration and Rant
« Reply #135 on: March 08, 2012, 03:45:38 PM »
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what have you used to get such a great finish on your cylinder heads??


Simple Green and a long bristled brass brush to get in between the fins, then a green scouring pad, blue Dawn dish detergent and the kitchen sink for the final cleanup, and a bit of elbow grease. Then towel dry.

Dead man walking! [smiley=ROTFLMAO.gif]

What's up, Carl? Your bride outta town for a couple? Riding a motorcycle isn't dangerous enough for you?


Ha!  I usually do it when she's at work but when she's home I just kinda include it when washing the dishes.  This makes her so happy that she often doesn't notice the motorcycle (and occasional car) parts in with the dishes.  [smiley=whistling.gif]

Offline Burt

  • Lives in Foothills of Mt. Olympus
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  • Posts: 277
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Re: Boxer Bolshie's '84 Restoration and Rant
« Reply #136 on: March 09, 2012, 12:03:45 AM »
Dead man walking!


And they call motorcyclists down here Temporary Australians.  I'll take my chances on the road !!  
Black 1984 R65 - the Wombat

Boxer_Bolshie

  • Guest
Re: Boxer Bolshie's '84 Restoration and Rant
« Reply #137 on: March 23, 2012, 01:26:48 PM »
SMALL UPDATE

Just wanted to show what I've been doing this week

All painted (4 coats of paint 7 coats of clear coat). I still have some rubbing compound to take out some of the swirl marks and when hardened, will wax and buff.

Original airbox:



Outgoes the fugly headlight bracket (will sell along with original 7" light):



And in with an 8" bucket and classic ears I got for cheap:





I also painted the horn and an aftermarket (universal) headlight guard that I picked up but will go away with the original 7" headlight unit:

« Last Edit: March 23, 2012, 01:27:29 PM by Boxer_Bolshie »

Boxer_Bolshie

  • Guest
Re: Boxer Bolshie's '84 Restoration and Rant
« Reply #138 on: March 23, 2012, 04:30:50 PM »
Am also painting up the inner cover

« Last Edit: March 23, 2012, 04:32:11 PM by Boxer_Bolshie »

Boxer_Bolshie

  • Guest
Re: Boxer Bolshie's '84 Restoration and Rant
« Reply #139 on: March 26, 2012, 08:35:56 PM »
FOLLOW THE BOUNCING BALL!  [smiley=2vrolijk_08.gif]

"This is the way we wash out heads, wash out heads, wash out heads!"  [smiley=whistling.gif]



"This is the way we wash out heads, just before a beer!" [smiley=beerchug.gif]


MR.E

  • Guest
Re: Boxer Bolshie's '84 Restoration and Rant
« Reply #140 on: March 27, 2012, 05:28:51 AM »
that is one way to do it!

Looking good, am looking forward to seeing it together

Elliott

Boxer_Bolshie

  • Guest
Re: Boxer Bolshie's '84 Restoration and Rant
« Reply #141 on: March 27, 2012, 08:13:15 AM »
Before washing them I first put them in the oven and turned on the "auto clean" which baked them for three hours which softened (or baked out) all or most of the carbon and then I did my little washing machine thing using CLR to get to the rust.  Afterwards I sprayed them out with some B-12.

Boxer_Bolshie

  • Guest
Re: Boxer Bolshie's '84 Restoration and Rant
« Reply #142 on: March 28, 2012, 04:38:26 PM »
I think I may have scored big time (or maybe not).

I just bought this 1983 R100RT tank off of eBay for $27 plus $15 for shipping.


The GOOD:







The BAD:



The downright UGLY (but I can fix that... I think)!:







But hey, it'll be an interesting project and if it fails $42 is a whole lot cheaper than trying to mod a $400 one and failing all the same!
« Last Edit: March 28, 2012, 04:41:02 PM by Boxer_Bolshie »

Boxer_Bolshie

  • Guest
Re: Boxer Bolshie's '84 Restoration and Rant
« Reply #143 on: March 30, 2012, 02:23:53 AM »
Should be getting the powder coated frame back sometime next week.  

Meanwhile I'm rebuilding the points which originally came from a 1980 airhead and that had been installed by the former owner.  I should also be getting a new timing rail, tensioner, and spring in by Saturday just in time to reinstall all the electrical and bolting the timing cover back on!

I did find some rust inside my tank but haven't fully inspected it yet to see where it's coming from.  Looking through the fill port the liner seems intact but when I pulled the petcock out there was a bit of rusty sediment around the strainer hoses.  I think some POR15 might do the trick to fix that.  I'm also pushing the two small dings out and will find some touch up paint and then sand and re-clear coat it.

I sanded and then painted the headers with black VHT ceramic paint.  Tomorrow I'll cure them in the oven and pick up some header tape.  I still have to find suitable piping to replace the xovers.  

I am considering sending out the heads to have the valves and seats reground for an unleaded conversion but would like to have some input from ya'll on it first.

Turns out it was cheaper for me to buy four new quality aftermarket turn signals than replacing the plastic OEM signal reflectors which lost all of their reflective paint.  Opposed from the OEMs the aftermarkets are chrome coated metal rather than chrome coated plastic and look a bit like the signals from the early K bikes.



Lastly I ordered EBC rear brake shoes and a 40 bulb LED taillight replacement.

« Last Edit: March 30, 2012, 02:26:36 AM by Boxer_Bolshie »

Boxer_Bolshie

  • Guest
Re: Boxer Bolshie's '84 Restoration and Rant
« Reply #144 on: March 30, 2012, 03:02:50 PM »
Coated the inside of the rear fender with 3M under guard coating


Boxer_Bolshie

  • Guest
Re: Boxer Bolshie's '84 Restoration and Rant
« Reply #145 on: April 01, 2012, 04:33:09 PM »
Timing rail, guide, and spring installed and timing cover re-installed.  



Serviced speedometer (removed any rust on metal parts inside and re-greased gears) and repainted bezel (not pictured)



Cleaned up gas cap including buffed off all rust and residue and cleaned gasket



De-rusted rear and front (not shown) axles



And a few other odd jobs
« Last Edit: April 01, 2012, 04:33:34 PM by Boxer_Bolshie »

Boxer_Bolshie

  • Guest
Re: Boxer Bolshie's '84 Restoration and Rant
« Reply #146 on: April 01, 2012, 04:51:16 PM »
The speedo bezel drying



Hi Temp ceramic coated headers all cured and ready for install (paint job looks a lot better in person and marks are just paint buffed from handling).  Will be taping up anyway.



The chrome on the turn signals was completely flaking off and having them rechromed was prohibitively expensive so I painted them with chrome paint even though I'll be selling (or trading) them along with their covers.

« Last Edit: April 01, 2012, 04:52:27 PM by Boxer_Bolshie »

Boxer_Bolshie

  • Guest
Re: Boxer Bolshie's '84 Restoration and Rant
« Reply #147 on: April 01, 2012, 05:48:28 PM »
WHOA!

Just for giggles I popped off the threaded mount that came with the aftermarket turn signals to see if the clamp pinch would fit onto the OEM headlight bracket and it does!  Perfectly!  

I was originally thinking I was going to have to drill out a hole in my retro headlight ears but not if these'll fit the OEM signal brackets!

VERY COOL!


Boxer_Bolshie

  • Guest
Re: Boxer Bolshie's '84 Restoration and Rant
« Reply #148 on: April 01, 2012, 09:26:25 PM »
Quote
Quote
Quote
what have you used to get such a great finish on your cylinder heads??



Simple Green and a long bristled brass brush to get in between the fins, then a green scouring pad, blue Dawn dish detergent and the kitchen sink for the final cleanup, and a bit of elbow grease. Then towel dry.

Dead man walking! [smiley=ROTFLMAO.gif]

What's up, Carl? Your bride outta town for a couple? Riding a motorcycle isn't dangerous enough for you?

Whelp!  She's saw the credit card bill and is ranting away.... still!  :-?
« Last Edit: April 01, 2012, 09:26:51 PM by Boxer_Bolshie »

MR.E

  • Guest
Re: Boxer Bolshie's '84 Restoration and Rant
« Reply #149 on: April 02, 2012, 04:49:06 AM »
she may whinge, but that bike will be worth it!

Well done