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Author Topic: Front brake  (Read 1244 times)

Offline dav

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Front brake
« on: October 11, 2019, 08:49:39 PM »
Hi guys/gals,

Iam having a hell of a time bleeding the the single ATE front brake after a total rebuild of the brakes, new reservoir/o ring, M/C kit (12mm), stainless brake line, caliper kit & new caliper pistons. The M/C has 2 holes (looking down into it from the reservoir) but looking into the bore it has only one visible hole. Does the 12mm M/C have 2 holes or one? I gave the hole a lite tap to see if it was crusted over but it seems quite solid.

Thanks.
BMW R65 ?1981
Ducati 1968 250 mk lll
Suzuki DR250 1983
Yamaha XT250 2015

Offline Barry

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Re: Front brake
« Reply #1 on: October 12, 2019, 06:58:41 AM »
There should be 2 holes in the reservoir.

On a complete rebuild like that I fill from the bottom upwards using a large syringe connected to the bleed nipple. When I've done it that way there has been hardly any air to bleed out as it pushes the air out as you fill. 

When I'm just changing fluid I garavity bleed as it works well on a front brake. Just open the bleed nipple and let the fluid flow under gravity. If you keep the reservoir topped up there is zero chance of introducing air.
Barry Cheshire, England 79 R45

Offline dav

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Re: Front brake
« Reply #2 on: October 12, 2019, 12:35:29 PM »
Thanks Barry,

I might have to give the hole a few solid hits, the brake system has't had a good work out for many years, well besides a slow run in the back yard once in a while. I want to get the brakes sorted first and then move onto oils/tyres etc.. so i can get the old girl back onto the road.

Thanks.
BMW R65 ?1981
Ducati 1968 250 mk lll
Suzuki DR250 1983
Yamaha XT250 2015

Offline dav

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Re: Front brake
« Reply #3 on: October 12, 2019, 04:25:01 PM »
THIS IS NOT MY M/C. This M/C is off a R65, this is what mine looks like regarding one hole (mine is not pitted like this one).

http://[url=https://davinshipton.smugmug.com/Just-pics/i-m98CCQQ/A][img]https://photos.smugmug.com/Just-pics/i-m98CCQQ/0/dc8d0aaa/M/IMG_0241-M.jpg[/img][/url]
« Last Edit: October 12, 2019, 04:28:06 PM by gsx1400aus »
BMW R65 ?1981
Ducati 1968 250 mk lll
Suzuki DR250 1983
Yamaha XT250 2015

Offline Bob_Roller

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Re: Front brake
« Reply #4 on: October 12, 2019, 05:33:27 PM »
The smaller hole, looks like a conical well, that needs to be open for the master cyclinder to work correctly try putting a small diameter wire through it to clear it out .

When working properly a small jet of fluid will come out of the small hole when the brake lever is released .
'81 R65
'82 R65 LS
'84 R65 LS
'87 Moto Guzzi V65 Lario
'02 R1150R
Riding all year long since 1993 .
I'll give up my R65, when they pry my cold dead hands from the handlebars !!!!!

Offline dav

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Re: Front brake
« Reply #5 on: October 12, 2019, 05:54:44 PM »
Thanks guys all solved, i gave the 2nd hole a few solid hits and it broke through. It just looked liked it had no hole at all looking through into the bore. Now there is a lever to the front wheel after doing the bleed nipple bleeding method.

Thank you.
BMW R65 ?1981
Ducati 1968 250 mk lll
Suzuki DR250 1983
Yamaha XT250 2015