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Author Topic: Repairing upper (black) fairing on r65 LS  (Read 1322 times)

Offline jp9094

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Repairing upper (black) fairing on r65 LS
« on: July 15, 2019, 02:35:51 PM »
When my wife knocked over the bike when parking last winter the 2 tabs that hold the upper (black) fairing on the  r 65 LS nacelle were broken off (it is now secured with black electrical tape). As luck would have it I actually found them and they are now sitting on my desk.

The stars have aligned and my finances now allow me to have my original speedo rebuilt so will soon have an excuse to remove the fairing to replace the rebuilt speedo.

My question is how can I securely re attach the 2 tabs to the nacelle? What kind of material is is made of, as this may help in finding a way to reattach the tabs. Any and all advice appreciated.

Thanks in advance.
"It's what you learn, after you know it all, that counts"

Offline skippyc

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Re: Repairing upper (black) fairing on r65 LS
« Reply #1 on: July 15, 2019, 06:35:44 PM »
I have struggled to find something to fix my tail light mount nothing seems to stick to the plastic. At the moment I have liquid nails all over it. Next time i am going to drill holes through it so the glue acts like a strap between the 2 parts.

Offline Bob_Roller

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Re: Repairing upper (black) fairing on r65 LS
« Reply #2 on: July 15, 2019, 06:39:37 PM »
I'm getting started on this on my recently acquired LS .
I did this on my other roadworthy LS .
I made a stip of thin metal, about an inch wide and about six inches long .
I drilled a hole at one end to fit on the bolt that holds the headlight bucket to it's mounting bracket .
I drilled a small hole in the upper black fairing in the area in line with the headlight bolt .
Drilled a hole in the metal strap and used a tinnerman nut on the hole, then put a small sheet metal screw into the tinnerman nut  .

https://www.lowes.com/pd/Hillman-2-Count-6-Black-Phosphate-Standard-SAE-U-Spring-Nuts/3013205

You may not find a nut for a sheet metal screw, there are nuts for machine screws .
Been on my other LS for 9 years, no issues so far .
If you don't have the rubber 'gasket ' that goes  the around the headlight, a thick foam strip will suffice .

« Last Edit: July 15, 2019, 06:42:54 PM by Bob_Roller »
'81 R65
'82 R65 LS
'84 R65 LS
'87 Moto Guzzi V65 Lario
'02 R1150R
Riding all year long since 1993 .
I'll give up my R65, when they pry my cold dead hands from the handlebars !!!!!

Offline Kelvin

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Re: Repairing upper (black) fairing on r65 LS
« Reply #3 on: July 16, 2019, 07:37:42 AM »
With both my first LS and the current one I've re-created the tabs using a fibreglass repair kit. You probably have it a bit easier given that you have the tabs, you probably just need to build up some bulk behind them with fibreglass to hold them in place.
1983 R65LS 1985 to 1988
1983 R65LS 1996 to present.
1983 R65LS 2024 to present.
1984 R65LS 2019 to present.
1985 K75C 2023 to present.

Offline wilcom

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Re: Repairing upper (black) fairing on r65 LS
« Reply #4 on: July 16, 2019, 08:25:40 AM »
Quote
You probably have it a bit easier given that you have the tabs,

Can some one post a picture of the tabs.

 Mine were missing when I got the bike and I went another way to secure the cover. If I could recreate the tabs it would be better for me but I don't know what the original set up looked like

Thanks
Joe Wilkerson
Telephone man with a splash of Data
Menifee, CA

Present:
1984 BMW R65LS "Herr Head"
past:
1982 BMW R65LS
1979 R65
1980 R65
1982 R80RT
1974 R90/6
1972 R75
1964 R50/2
19xx R27
ZX-11

Offline jp9094

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Re: Repairing upper (black) fairing on r65 LS
« Reply #5 on: July 16, 2019, 02:11:08 PM »
Here is a photo of the separated tabs for those who are interested.

TIA

"It's what you learn, after you know it all, that counts"

Offline Kelvin

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Re: Repairing upper (black) fairing on r65 LS
« Reply #6 on: July 16, 2019, 05:00:04 PM »
Pic of RHS fibreglass tab. I think it's longer than the original.

Second pic of my bodgy fibreglass backing. After putting the fibreglass on I shaped the tab using a file.
« Last Edit: November 06, 2020, 03:04:16 PM by Justin B. »
1983 R65LS 1985 to 1988
1983 R65LS 1996 to present.
1983 R65LS 2024 to present.
1984 R65LS 2019 to present.
1985 K75C 2023 to present.