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Author Topic: Suggestions on where this leak is coming from  (Read 1460 times)

Offline marcmiller001

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Suggestions on where this leak is coming from
« on: October 21, 2016, 01:08:41 PM »
I have noticed some smoking on the same spot of my exhaust in my last 2 excursions. I took some time and located where it is landing and assumed the culprit was the oil switch...which i have a replacement for and new crush washer... but I also noticed oil dropping off the throttle linkage bracket and not sure why. Any suggestions...

Also... any other suggestions on small items to replace to prevent links before winterizing?
Marc Miller
Pro Race Driver
Dodge Viper GT3-R / Porsche Cayman GT4 / Porsche 911 RSR
'82 BMW R65LS

Offline Bob_Roller

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Re: Suggestions on where this leak is coming from
« Reply #1 on: October 21, 2016, 02:03:13 PM »
The crankcase breather vents into the rubber ' horns ' in the airbox, oil collects there and seeps out from the carbs .

I usually only see this after a long high speed ride on rural interstate highways, 75 mph, 125 kph speed limit  .

Some owners state that keeping the oil level down to about midway between full and add, will reduce oil consumption .
« Last Edit: October 21, 2016, 02:04:03 PM by Bob_Roller »
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Offline Barry

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Re: Suggestions on where this leak is coming from
« Reply #2 on: October 21, 2016, 02:35:41 PM »
If you remove the elbow that connects the air filter housing with the carb you may see the inside is wet with oil. While the elbow is off look up into the air filter housing and you should see the rubber horns that Bob referred to. They should hanging in space rather than touching the sides, the idea being the oil vapour is carried by the air stream into the carbs rather than dripping down into the elbow.

The pic is an early round filter housing so yours may look a little different.

« Last Edit: October 21, 2016, 02:44:20 PM by bhodgson »
Barry Cheshire, England 79 R45

Offline marcmiller001

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Re: Suggestions on where this leak is coming from
« Reply #3 on: October 21, 2016, 04:03:47 PM »
Thank you BOTH for the info. I had planned on replacing all the rubber grommets from the cylinder to the airbox this weekend - I might dig in to the airbox too (have a new air filter for it too) and look for any issues.

Anything else I should look for while in there?
Marc Miller
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Offline marcmax

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Re: Suggestions on where this leak is coming from
« Reply #4 on: October 21, 2016, 06:51:14 PM »
I can't remember where I read about it but I stuffed a small piece of a copper mesh pot scrubber inside the end of the rubber hose connected to the crankcase breather. The theory was that the oil mist would collect on the copper mesh and drip back into the breather. No ill effects on running and I haven't had any stray oil leaks from that area and I did this mod 6-7 years ago.
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Offline BPT

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Re: Suggestions on where this leak is coming from
« Reply #5 on: October 21, 2016, 09:59:30 PM »
Maybe from someone thinking like a distiller?    ;)
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Offline mrclubike

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Re: Suggestions on where this leak is coming from
« Reply #6 on: October 21, 2016, 11:11:50 PM »
Looks to me like you may have a leaky oil pressure sender and the oil is following the wire down to the  frame
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Offline georgesgiralt

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Re: Suggestions on where this leak is coming from
« Reply #7 on: October 22, 2016, 03:38:27 AM »
You may also have a failing lip seal at the gearbox shift lever.
Both are easy to change. For the gearbox, lay the bike on it's right cylinder jug to contain the gearbox oil in during operation... 5 minute job.

Offline Barry

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Re: Suggestions on where this leak is coming from
« Reply #8 on: October 22, 2016, 06:03:52 AM »
Quote
Maybe from someone thinking like a distiller?Wink


Pretty sure that was Bob Roller !
Barry Cheshire, England 79 R45

Offline Justin B.

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Re: Suggestions on where this leak is coming from
« Reply #9 on: October 23, 2016, 10:12:14 AM »
Two very common, and inevitable, leak points on a Boxer drivetrain are the engine oil pressure switch and the gearbox neutral indicator switch.  Also,IIRC, there is a little rubber valve thingy in the lower rear of the airbox which will allow any pooled oil to dribble out.
Justin B.

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