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Author Topic: Back to the past - maybe....  (Read 2383 times)

Offline Tony Smith

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Back to the past - maybe....
« on: August 12, 2016, 07:24:41 PM »

I've just bought a 32:10 final drive for the R65. I need in the near future to pull the gearbox and replace at least one bearing that has taken to howling.

Thing is I have a  'serviceable' gearbox, the short input shaft version that i bought 25 years ago because I thought it might come in handy one day.

I also have all the 'bits' (including a brand new clutch plate) to fit a heavy flywheel to the R65.

Because I am finding that I actually don't mind doing longish rides on the R65, and because I think it is near useless as a commuter (too wide to filter traffic, overheats in stop go etc) I am thinking of re-orienting it as a light-weight "mile eater".

My theory goes like this:-

Fit:
R90s replica 1/2 fairing;
32:10 final drive (on way from Wilcom);
High ratio 5th gear;
Heavy flywheel from old model R65.


By my reckoning the combination of the 32:10 final drive and a 5% over 5th gear would put the overall ratio pretty close to an R100 with 32:11 final drive - to that end I am going to conduct a quick and dirty  experiment and fit the R100 final drive to thhe R65 (I will then have no back brake as the R100 is a disc rear - but for a one time experiment I'll risk it) and go for a quick 200km ride on the highway.

If the R65 can pull the 32:11 final drive without too much stress then the project is worth following through on, the 32:10 will allow it to live a little easier in the lower gears but the 5% over 5th will give it a fair "overdrive" in 5th.

Looking back into the past at the R50 and R60, they compensated very well for their lack of urge but being very good sustained high speed tourers, able to hold 60~!70mph on the highway in a way that frankly the R65 has never been able to.

My theory is that the 79/80 edition was just too breathless whereas the more powerful 81 on R65 is not done any favors in a touring role by the light weight flywheel.

So, if the 32:11 test shows the improvement I expect in top gear running (albeit making the poor thing a dog in lower gears) I will do the swaps and see how it goes.

The other thing in the mix is that I've just bought a K100RS front end, initially I was going to put it on the R100, but the more I think about it, the more I want to keep the R100 as it left the factory (at least where it shows). The K100 front end on the R65 would be a nicely cost effective way of getting rid of my bent forks and I could match the K front wheel with an LS rear wheel so that it didn't look too aesthetically 'challenged'.

Ok, I invite comments. does this seem like a good idea? Mad? What do you all think?.

1978 R100RS| 1981 R100RS (JPS) | 1984 R65 | 1992 KLE500 | 2002 R1150GSA |

Offline mrclubike

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Re: Back to the past - maybe....
« Reply #1 on: August 12, 2016, 09:13:30 PM »
I would be curious as to what effect the heavy fly wheel has on the vibration at around the 4500 rpm range
If it lessons it I think the heavy fly wheel would be worth doing
« Last Edit: August 12, 2016, 09:13:42 PM by Mrclubike »
1982 R65 running tubeless Snowflakes
2004 R1150R

Offline skippyc

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Re: Back to the past - maybe....
« Reply #2 on: August 12, 2016, 09:14:17 PM »
I like the heaver fly wheel idea. But having had a R75/5 which toured well, it also had torque steer. I wonder if it was related to the fly wheel weight or some balance factor.

Offline Tony Smith

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Re: Back to the past - maybe....
« Reply #3 on: August 13, 2016, 01:15:31 AM »
Quote
I would be curious as to what effect the heavy fly wheel has on the vibration at around the 4500 rpm range
If it lessons it I think the heavy fly wheel would be worth doing


I have NO vibration worth worrying about at 4,500rpm and none at all at 5,000rpm. For many years I have believed that the big secret with BMW boxer vibration is the tension of the engine mounting bolts.
1978 R100RS| 1981 R100RS (JPS) | 1984 R65 | 1992 KLE500 | 2002 R1150GSA |

Offline Tony Smith

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Re: Back to the past - maybe....
« Reply #4 on: August 13, 2016, 01:17:35 AM »
Quote
I like the heaver fly wheel idea. But having had a R75/5 which toured well, it also had torque steer. I wonder if it was related to the fly wheel weight or some balance factor.

The heavy flywheel is just that. It is VERY noticable swapping between pre and post 1981 bikes that are otherwise pretty much identical.


Don't get e wrong, the skeleton clutch carrier is superior (IMO) for everything except running fairly constant high speeds on the highway.
1978 R100RS| 1981 R100RS (JPS) | 1984 R65 | 1992 KLE500 | 2002 R1150GSA |

Offline Barry

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Re: Back to the past - maybe....
« Reply #5 on: August 13, 2016, 04:31:10 AM »
I have the heavy flywheel in my 79 and don't feel as if the negative impact on gear change quality is that noticeable but then an R45/65 heavy flywheel is smaller in diameter and not as heavy as a type 247 flywheel in an R75.
Barry Cheshire, England 79 R45

Offline wilcom

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Re: Back to the past - maybe....
« Reply #6 on: August 13, 2016, 08:55:07 AM »
Quote
79/80 edition was just too breathless whereas the more powerful 81 on R65

My "breathless" 79 at hyway speeds (70-80mph) always seemed to need 1, if not 2, more gears on top. I was forever toeing the shifter to see if I had left it in 4th gear. Most of my riding was in the Southwest USA and there is plenty of flat long roads where signs that say "NEXT GAS 96MILES" are common. I also had a Hannigan fairing which was very slippery at speed.

That's was the reason I had put that 32:10 on the shelf and ,alas,  never got around to installing it. I will be keen to see the outcome of your test.
Joe Wilkerson
Telephone man with a splash of Data
Menifee, CA

Present:
1984 BMW R65LS "Herr Head"
past:
1982 BMW R65LS
1979 R65
1980 R65
1982 R80RT
1974 R90/6
1972 R75
1964 R50/2
19xx R27
ZX-11

clonmore1

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Re: Back to the past - maybe....
« Reply #7 on: August 13, 2016, 02:14:41 PM »
Tony,

Looking forward to hearing how this goes.

Do you think the S fairing makes a real difference for long distance riding/touring?

Offline Tony Smith

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Re: Back to the past - maybe....
« Reply #8 on: August 13, 2016, 06:18:48 PM »
Quote
Do you think the S fairing makes a real difference for long distance riding/touring?

Probably not - but it looks so cool!
And gives a place for a volt meter and a clock.
1978 R100RS| 1981 R100RS (JPS) | 1984 R65 | 1992 KLE500 | 2002 R1150GSA |

Offline tunnelrider

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Re: Back to the past - maybe....
« Reply #9 on: August 14, 2016, 04:25:59 AM »
Yep keen also Tony to hear how the taller rear drive ratio goes. I'm about to do what I thought may be my last ditch effort to get her breathing easier at highway speeds - fitting reconditioned heads, bar winning the lottery and visiting Siebenrock upgrades.
'85 Black R65 / '74 GT185 / '83 Pantah 500 / '01 DRZ400 dirt only

Offline tunnelrider

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Re: Back to the past - maybe....
« Reply #10 on: August 15, 2016, 05:07:06 AM »
Quote
able to hold 60~!70mph on the highway in a way that frankly the R65 has never been able to.

Tony my R65 (std 1985) gives 70mph (approx 115 kmh ) at about 5500 rpm.  That changed one day when trying power sliding corners on one of NZ's greatest roads, The Molesworth Station (approx 120km of gravel through stunning scenery) and bailing when I topped a crest and saw a narrow track over a culvert with sharp corners coming up.  We won't mention the fact I could hardly focus after numerous spirited stops.  The impact of dropping her was reasonably hard on the handlebar bent it.  However it had a curious effect on the tacho meter, the next day on the highway the rev's at highway speed had reduced by 500rpm, great!  After about a year it has since returned to what it was originally, just curious as to what you mean by 70mph not able to hang on to?  I reckon the R65 is good to cruise for extended periods (4+hrs) at 6000rpm.  Maybe the cooler temperatures in NZ help. I acknowledge it is a lot different from riding at lower revs that you get on a R100.  But what do you let your R65 cruise at?
'85 Black R65 / '74 GT185 / '83 Pantah 500 / '01 DRZ400 dirt only

Offline Tony Smith

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Re: Back to the past - maybe....
« Reply #11 on: August 15, 2016, 06:22:57 AM »
Quote
just curious as to what you mean by 70mph not able to hang on to?  I reckon the R65 is good to cruise for extended periods (4+hrs) at 6000rpm.  Maybe the cooler temperatures in NZ help. I acknowledge it is a lot different from riding at lower revs that you get on a R100.  But what do you let your R65 cruise at?


Please understand I am not dissing the R65, I love them and some of my best friends ride them.

BUT, to use a comparison, the R100RS will simply sit  at any speed you select up to beyond 100mph and will maintain that speed up hill and down dale - effortlessly.

Herding the R65 along at high speeds involves constant winding on and off of throttle, even quite small hills will knock 10 to 15 mph off the poor things.

This is for a number of reasons.

Firstly the Carol Shelby reason, "there ain't no substitute for cubes baby."

Secondly the R65, particularly the post 81 R65s produce horsepower at the expense of torque, they have 50hp, the same as the R80, but the torque figures are quite different.

See http://w6rec.com/duane/bmw/engine.htm fr some very interesting comparably figures.

By way of direct comparison - the 33km journey between two local towns (Mareeba to Atherton) is quite uphill (not that you would notice it) and really knocks the edge off the R65, particularly if you want to pass a slower vehicle. Whereas the wife's R65/80 has no such problems at all (valid comparison as it is an R65 in very respect except the engine) which just lopes along at any speed you want subject to the revs from the low R65 gearing. It is of note that the r65/80 has a heavy flywheel.

Thirdly wind gusts, buffeting from vehicles travelling in the opposite direction knock speed of the r65 - but this did not used to happen on the R60 and even the R50 i spent some time riding, the old airheads were more highly geared than the r65, but had a lot less horsepower, the difference I suspect was greater torque and better "persistence" due to the heavy flywheel.

Sidebar discussion of horsepower -v- torque:

Horsepower looks impressive, but torque is what does the work. An old old "R" model Mack from 1966 has around 250hp, yet the torque it develops allows it to pull loads that a modern sports car engine of twice the horsepower could not even begin to shift. (In case anyone doubts the veracity of that. I'll supply the R model Mack and a trailer with 50 tons on it, you supply the Ferrari F35 or Mclaren and we will see which one has the least difficulty in pulling a 50 ton trailer - you are welcome to change the sports car's final drive as much as you like (essentially a torque multiplying dodge).


So, my efforts to change the R65;s characteristics are to gear it up a bit and try and give it a little "persistence" in the face of transient loads  by way of the heavy flywheel.

And if that doesn't work I'll just put a seibenrock 860 kit into it!
1978 R100RS| 1981 R100RS (JPS) | 1984 R65 | 1992 KLE500 | 2002 R1150GSA |

Offline Bucher

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Re: Back to the past - maybe....
« Reply #12 on: August 15, 2016, 09:58:31 PM »
This sounds like a great project Tony.

Is your R65 a mono or a twinshock model? Would the mono with its slightly more stable handling be a better option for this?

I was playing what if with the idea of going in the other direction. R80 motor/twinshock with bracing/R65 final drive/k75 front end - seems like it would be a lot of fun in the twisties and a real cafe' racer if done cleanly.

At the moment it's all fantasy though. Next bike stuff.

What do you think? Would it be a goer?

Offline Tony Smith

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Re: Back to the past - maybe....
« Reply #13 on: August 15, 2016, 11:16:58 PM »
Quote
This sounds like a great project Tony.

Is your R65 a mono or a twinshock model? Would the mono with its slightly more stable handling be a better option for this?

I was playing what if with the idea of going in the other direction. R80 motor/twinshock with bracing/R65 final drive/k75 front end - seems like it would be a lot of fun in the twisties and a real cafe' racer if done cleanly.

At the moment it's all fantasy though. Next bike stuff.

What do you think? Would it be a goer?


Well off the stick I have to say that I am not aware that the Monoshock version of the R65 handles with more "stability". I've never ridden a monoshock R65, but I have ridden a monoshock R80 a long time ago. My memory (which is not always canonical) tells me that they both handle well for airheads, are different but neither stands out as being better than the other.


My wife's R65 has had an R80 engine fitted since 1987, with the short R65 32:9 final drive it is a little rocket ship.


I wouldn't contemplate reverting a monshock to twin shock, quite simply the range of shock absorbers is better in monoshock and there is of course something of a weight reduction. At one stage I was seriously considering turning my R65 into a monoshock, but like a lot of good ideas (including turning it into a GS which also crossed my mind) it would be cheaper to sell the R65 and buy a monoshock or a GS....

I'm not into Cafe conversions - at least as they seem to be practiced generally, but each to his own.


My K100RS dront end has arrived (at least according to the courier's tracking email I have quite literally just received) I am (obviously) very seriously considering it as with the addition of an LS back wheel the bike would still look quite "stock".


Anyway, first cab off the rank is to change the final drive to 32:10, that will have to wait until the drive unit arrives (it is in Australia, just not here yet) I going away on a ride this weekend so the weekend after will be the earliest date to try that. Pictures and reports in due course....
1978 R100RS| 1981 R100RS (JPS) | 1984 R65 | 1992 KLE500 | 2002 R1150GSA |

Offline Bucher

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Re: Back to the past - maybe....
« Reply #14 on: August 15, 2016, 11:58:33 PM »
Thanks for that, I have never ridden a mono so I'm just going on the "statements of fact" I've read on the internets. My memory of riding my twinshock was that it could be quite twitchy and turned well.

I look forward to the photos of the front end swap. I hope to have my bike in the shed this weekend. So I'll start my build thread with a bunch of photos then.