Well the EPA removes some of your woes IMO. (it doesn't seem to bug as many people as it should that it keeps the right carb bowl from coming off)
I think you should rebuild the carbs. If one needle is new and the other one isn't, it means somebody messed with em' and probably didn't do as thorough a job as they should have. It's gonna run you a few bucks, but it really sounds like it will be money well spent. Motobins has rebuild kits, but they'll have to get shipped from the UK. Not sure who has them in the domestic market, as I got mine from Motobins, but the one important thing is that
you use BMW parts... especially the diaphragms. Some people sell (cheaper) Saab diaphragms as suitable replacements, but many people report problems with those diaphragms as the rubber is not the same in one way or another.
This is a lot to digest.
yep, I feel for ya. Carbs can be real a pain in the butt, and even worse when they're an electrical problem. The trick is to stay cool and methodical, which is why:
I know what was suggested to replace the o rings on the shafts, I may be wrong but I can't see a little air leak causing this amount disturbance.
you don't assume anything. Put the wrong diaphragm in one carb, have a bad needle or needle jet on another... things can compound. Don't assume anything. Eliminate one potential problem at a time. It's gonna cost you a few bucks here and there, but you will chase your tail trying to sync the carbs to fix your problem if everything else isn't in proper order. Carb syncing is
the absolute last thing you do when tuning an engine.
Best of luck. We're here for ya'
P.S. did you plug the vacuum ports on the carbs, or plug up the tee in the airbox? If the hoses are still in place, there could be a leak along the way.
P.S.S.
thanks Luca. I should know better than to jump in here...
PSHHHH! give yourself some credit