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Author Topic: R65 exhaust crossover tubes? spec rear tube too big? 26mm vs 30mm ID?  (Read 1494 times)

Offline rustedframe

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I pulled the entire exhaust of this R65 to clean it.  Both crossovers were in bad bad shape, so I pulled them off.   That was fun.

I went to a few BMW parts sites (Max's, Realoem) and bought the "stock" crossover tubes listed for an '83 R65.

But what I got in the mail doesn't fit the headers.  Both the front and the rear stubs on the headers want a crossover with an ID of 26mm.

The stock part #'s gave me a shorter crossover (~200mm) with an OD of 26mm.  That works.  But the other longer crossover (~255mm) has an ID of about 30mm.  That's too big.

I was wondering if anyone else has hit this.  The rear tube at Max's is 18111337234.  That's about 255mm with an ID of 30mm.  Maybe I have non-standard headers? 

1983 BMW R65
1983 Kawasaki GPz550
1970 BSA A65 Lightning
2013 Ducati Monster 696

Offline mrclubike

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Re: R65 exhaust crossover tubes? spec rear tube too big? 26mm vs 30mm ID?
« Reply #1 on: March 11, 2021, 08:00:40 PM »
I think they sent you  the wrong pipe
Both my front and rear are 26 mm ID
I know this is correct because I have replaced them with the OEM BMW ones
 
I would not buy the OEM ones  >:(
The ears fell off in less than a year
Not really a big deal because they work just fine with out them ::)
1982 R65 running tubeless Snowflakes
2004 R1150R

Offline Bob_Roller

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Re: R65 exhaust crossover tubes? spec rear tube too big? 26mm vs 30mm ID?
« Reply #2 on: March 12, 2021, 03:13:28 PM »
I vaguely remember a member here using a chrome vacuum cleaner extension tube for a crossover pipe replacement .
'81 R65
'82 R65 LS
'84 R65 LS
'87 Moto Guzzi V65 Lario
'02 R1150R
Riding all year long since 1993 .
I'll give up my R65, when they pry my cold dead hands from the handlebars !!!!!

Offline Justin B.

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Re: R65 exhaust crossover tubes? spec rear tube too big? 26mm vs 30mm ID?
« Reply #3 on: March 12, 2021, 06:02:21 PM »
I'm not sure if the front and rear are the same but on the R65RS I used a piece of 1" electrical conduit.
Justin B.

2004 BMW R1150RT
1981 R100RT - Summer bike, NEKKID!!!

Offline dogshome

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Re: R65 exhaust crossover tubes? spec rear tube too big? 26mm vs 30mm ID?
« Reply #4 on: March 13, 2021, 12:44:40 AM »
I think electrical conduit definitely fits the b for bodge category  :Oscar:
肉(r?u)包(bāo)子(zi)打(dǎ)狗(gǒu) (meat+bun(2nd and 3rd)+hit+dog)
* Literally: To hit a dog with a meat-bun.:-O

Offline Barry

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Re: R65 exhaust crossover tubes? spec rear tube too big? 26mm vs 30mm ID?
« Reply #5 on: March 13, 2021, 04:18:59 AM »
I vaguely remember a member here using a chrome vacuum cleaner extension tube for a crossover pipe replacement .


I remember that too Bob, it was an Electrolux tube and a long time ago. We can read how it went.

https://bmwr65.org/smf/index.php?topic=2536.msg26549#msg26549
Barry Cheshire, England 79 R45

Offline mrclubike

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Re: R65 exhaust crossover tubes? spec rear tube too big? 26mm vs 30mm ID?
« Reply #6 on: March 13, 2021, 10:58:12 AM »
I will defiantly go the Stainless route from Motobins the next time
I suspect the OEM steal don't last that long since the clamps have broken off already
1982 R65 running tubeless Snowflakes
2004 R1150R

Offline dogshome

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Re: R65 exhaust crossover tubes? spec rear tube too big? 26mm vs 30mm ID?
« Reply #7 on: March 14, 2021, 10:15:09 AM »
The Keihan stuff fits very well and is built to last. I luckily got the mufflers second hand (30 years old) but even the bobbers and choppers still want the front pipes. Without crash damage, they will last pretty much forever. Very solid and look unlikely to fracture or split. I've had a couple of pops in the exhaust from kick back or turning the ignition when primed and there is no sign of anything moving, rattling or stirring in the slightest.

My only criticism is that they are very quiet. No chance of rattling granny's china set or slumbering Kia drivers.
肉(r?u)包(bāo)子(zi)打(dǎ)狗(gǒu) (meat+bun(2nd and 3rd)+hit+dog)
* Literally: To hit a dog with a meat-bun.:-O