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Author Topic: 1983 R65LS - Complete Frame off project  (Read 5580 times)

tc80211

  • Guest
1983 R65LS - Complete Frame off project
« on: March 13, 2014, 02:13:35 PM »
As with many of these stories. It all start on Craigslist. Some kid who didnt know what he had sold me this bike for 1K. Needs a tons of TLC but has compression and most of the parts are there. No keys though? But hey, title in hand so I'm happy. See photos below for my starting point. Thus far I have stripped everything down to bare pieces and have been in process of painting and coating everything (frame, differential, sub-frame, swing arm, engine, engine covers, yadda yadda)

Also replacing every nut, bolt and wavy freaking washer on this guy, soo finding MaxBMW and their parts fiche's very handy.

Semi-Gloss Black frame coating from VHF (used on my Zook and proved to be very durable and way cheaper then powder)

Cast Aluminum color coat for engine and diff

Thinking about black for wheels and some two-tone homage for tank and fenders.

Biggest purchase to date was the new "Peanut" style valve covers (way way better look)

Up next is the Thunderchild Diode and replacing most of the electrical system. Clutch, throw out and fly wheel all surprisingly great. Keeping a single front disc [for now].

Still deciding on seat and rear fender combo to go for. Much more to come!

AlfromNH

  • Guest
Re: 1983 R65LS - Complete Frame off project
« Reply #1 on: March 13, 2014, 02:27:30 PM »
Impressive work! I look forward to following your progress...

Are you reinstalling the luggage rack/rear rack?  ;)

tc80211

  • Guest
Re: 1983 R65LS - Complete Frame off project
« Reply #2 on: March 13, 2014, 02:44:57 PM »
The luggage rack and rear rack where too badly rusted when it came down to it. So initially not going to replace. But in time, I will buy a new rack, will be better for the long haul rides.

Offline Adrian

  • Lives at Base of Mt. Olympus
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  • The Old Hairy Biker Sez...
Re: 1983 R65LS - Complete Frame off project
« Reply #3 on: March 13, 2014, 11:47:17 PM »
Good start to the refurbishment. Great piks too. I look forward to seeing it all finished   ;)
1984 R65 (860)

tc80211

  • Guest
Re: 1983 R65LS - Complete Frame off project
« Reply #4 on: March 14, 2014, 08:48:31 AM »
Still coating and painting. Frame coating went on last night and looks sick, pics to come. Tranny got its aluminum cast color.

Need to refurb these rear shocks. Started a thread on the tech forum for how to disassemble, but if someone wants to jump in and just let me know, that would rock!

Tires and tubes are ordered. Wheels will be getting some love soon.

tc80211

  • Guest
Re: 1983 R65LS - Complete Frame off project
« Reply #5 on: March 25, 2014, 02:09:45 PM »
Final order of nuts and bolts today should hopefully be here in a week to begin some re-assembly... still undecided on shocks so will wait for now... Trying to locate some 22mm euro bars that are not 100 bucks...
paint finally going on engine soon as well, had to get my soda blaster fixed to get it cleaned up proper. Brake and fuel lines on order and tires finally arrived!
More pics soon once there is something worth showing.

tc80211

  • Guest
Re: 1983 R65LS - Complete Frame off project
« Reply #6 on: April 17, 2014, 01:03:00 PM »
Well most paint is done and reassembly has begun with a new tank, brake lines, spark lines, gators and more on order!! Also I dont have an LS, so there's that... updated pic below

Offline montmil

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Re: 1983 R65LS - Complete Frame off project
« Reply #7 on: April 17, 2014, 02:50:05 PM »
So exactly where is this rebuild taking place?

Not seeing any oil drips on that creamy carpet. Does Mom, Girlfriend, Wifey know you have a motorcycle in the den?

You should tag this job as "The Year of Rebuilding Dangerously" [smiley=thumbsup.gif]
Monte Miller
Denton, TEXAS
1978 BMW R100S
1981 BMW R65
1983 BMW R65
1995 Triumph Trophy
1986 VW Cabriolet

tc80211

  • Guest
Re: 1983 R65LS - Complete Frame off project
« Reply #8 on: April 17, 2014, 03:07:15 PM »
Quote
So exactly where is this rebuild taking place?

Not seeing any oil drips on that creamy carpet. Does Mom, Girlfriend, Wifey know you have a motorcycle in the den?

You should tag this job as "The Year of Rebuilding Dangerously" [smiley=thumbsup.gif]

Too funny. Roomates are fully aware, carpet needs to be replaced anyways so this build was "timely". Best use of our guest bedroom yet. No fluids in the bike at all and everything else has been cleaned thoroughly... although with all the Moly and Lithium I will be using it could get wild... I'll take my chances.
Getting it out of this room will be a multi-shot series I'm sure everyone will enjoy.

AlfromNH

  • Guest
Re: 1983 R65LS - Complete Frame off project
« Reply #9 on: April 17, 2014, 06:41:40 PM »
Looking great!

tc80211

  • Guest
Re: 1983 R65LS - Complete Frame off project
« Reply #10 on: April 22, 2014, 12:51:28 PM »
Bike is mocked up... everything appears straight. Freshly packed triple tree bearings keeping the turning smooth... On to the carbs!

New tank, clutch cable, misc small parts (o-rings for carbs, random bolts i missed) exhaust head pipes all on their way! Kind of like Christmas for myself.

tc80211

  • Guest
Re: 1983 R65LS - Complete Frame off project
« Reply #11 on: April 23, 2014, 12:10:29 PM »
Figure I would begin polishing while I wait for my rebuild parts...

tc80211

  • Guest
Re: 1983 R65LS - Complete Frame off project
« Reply #12 on: April 28, 2014, 12:22:26 PM »
Carb clean and rebuild complete... decided to paint the body instead of spending a million hours polishing... turned out well I think... No on to cleaning the inside of the new tank and choosing a color theme for tank and fenders... wiring up after that!

Offline montmil

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Re: 1983 R65LS - Complete Frame off project
« Reply #13 on: April 28, 2014, 02:08:23 PM »
Believe it's in the FAQs section, but there is a DIY baking soda blaster that works quite well on cleaning up stained and grubby alloy. You can see the "gun" btm-right in the photo.

The blaster uses grocery store variety baking soda that dissolves in water, making it ideal for carburetor clean up. Rinse and blow out all those tiny passageways. The idea was actually taken from a foreign car repair shop that had to clean up a brace of carbs off some furrin' vehicle.

Here's what a 50-cent box of soda and ten minutes of time did for the fork lower on my '83 R65.

BTW, is that pretty, shiny black paint on the Bing both gasoline and alcohol proof?

Monte Miller
Denton, TEXAS
1978 BMW R100S
1981 BMW R65
1983 BMW R65
1995 Triumph Trophy
1986 VW Cabriolet

tc80211

  • Guest
Re: 1983 R65LS - Complete Frame off project
« Reply #14 on: April 28, 2014, 03:43:02 PM »
oh yes. went for the engine specific paint that is oil/gas/solvent resistant... only downside is when it gets on your hands, it's a hell of a pain to get off.

I soda blasted before painting, looked alright but feel this will tie in better with the overall theme...