I've been
blogging on and off about things over here, so if you want more detail, that's the place to go.
I have been through the transmission, new bearings and shimmed out correctly, but it still whines some in 3rd (top) gear -- I will just chalk that up to straight cut teeth. While out testing, I lost my kickstart lever, and it turned out to be difficult to source a replacement, but I hope to get it in the next week or two from Germany.
The final drive has also been rebuilt, and I stepped down a tooth on the pinion, which cuts my top speed a bit but gives the bike more oomph when climbing a grade.
I have a second complete set of cylinders/pistons/valves that is currently being finished, just in case. I'm also waiting for my spare magneto, which was rebuilt in Germany, to arrive. I was over in
der Vaterland last month and also got a complete set of gaskets for the engine/trans/final drive and a spare clutch plate.
The front end of the bike is apart at the moment. I had never been through that, but was waiting until I returned from Germany with a set of tapered roller bearings for the steering head. Sure enough, the original loose ball bearings were in the steering head (26 little balls in each bearing, just waiting to jump out!), but then that required a spacer. I got that done, but decided the front wheel needed new bearings, which I'm picking up this morning.
I've been working hard on getting my Sprinter outfitted for the trip. It needs to not only be able to carry the bike, but act as a workshop. I've laid heavy, waterproof vinyl flooring, built a fold out worktable and installed an overhead flourescent light.
Tomorrow UPS is supposed to deliver a big 1500 watt inverter, and I will have to tear apart the cab to install it. That should easily be able to drive the lighting, a small pancake compressor and any electrical tools we might need. I will have power strips on either side of the van to make it easy to use a drop light.
I have had a couple of wheel chocks in the van, but they have been loose; I'm going to mount them so that they are fixed when I need them and can be removed when not.
I need to get the bike back together and do some riding! I'm leaving CA for NY on 8/31. My 5 person team will assemble at the house of some friends of mine in Amenia, NY, not too far away from the start in Newburgh.
I would be lying if I said I wasn't nervous!
