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Author Topic: 1982 R65LS Front Brake Rotor Dilemma  (Read 6542 times)

Offline Rodeogeo

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1982 R65LS Front Brake Rotor Dilemma
« on: June 12, 2017, 09:45:51 PM »
I picked up an R65LS a month ago that has a warped front rotor or two. The previous owner bought it from someone that had let it sit for years and was trying to get it up and running. The previous owner replaced the front brake calipers with new ATE calipers. I'm guessing the old calipers were hanging up and heated the rotors which caused them to warp.
The dilemma is I'm trying not to spend the $370 for each rotor that I can see on several BMW sites parts fiches.
I did some research and EBC rotors seem to be a popular choice. I went to their site and they recommended Perfect Brakes Inc. to get my rotors in the states. That site listed MD606RS and MD606LS for a R65LS. Those rotors have the correct width and bolt spacing but they are 1.935" (49.1mm) deep and the BMW rotors I pulled off are 1.485" (37.7mm) wide. The rotors hit the forks...
I contacted Perfect brakes and did some research on the EBC UK catalog. EBC lists MD606 for the Brembo caliper R65LS and MD605 for the R65LS (doesn't list caliper type). Perfect Brakes sent me the MD605 rotors and they are too wide, a bit too shallow and have four bolts to the wheel instead of five. Perfect Brakes has been great to deal with but I want to get this bike running!
Does anybody know the correct EBC front rotor parts number?
Do I have a Frankenbike? I doubt that since the original rotors do fit (its stamped BMW, AlSi10Cu2, 1231343, 3.11 on the center piece).
Should I have just bought the factory rotors?
Thanks!
Jay
« Last Edit: June 12, 2017, 10:46:28 PM by Rodeogeo »
1982 BMW R65LS
2008 Ducati Hypermotard 1100S
2013 Triumph Tiger 800XC
2016 KTM 500XC

Offline Justin B.

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Re: 1982 R65LS Front Brake Rotor Dilemma
« Reply #1 on: June 12, 2017, 09:57:02 PM »
Can you transfer the new "disc" to your old "hat?"  As an aside, my '82 LS had Brembos...
« Last Edit: June 12, 2017, 09:57:28 PM by admin »
Justin B.

2004 BMW R1150RT
1981 R100RT - Summer bike, NEKKID!!!

Offline Bob_Roller

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Re: 1982 R65LS Front Brake Rotor Dilemma
« Reply #2 on: June 12, 2017, 10:14:45 PM »
The LS bikes have, or should have the composite wheels, which are wider at the hub than the snowflake wheel, so the depth of the disc carrier is not as deep as the rotors for the snowflake wheel .

I went through this about 10 years ago .

Got the wrong discs the first time .

Can't find the receipt for the discs right now .

You could opt for a rebuild of the rotors, to semi floating type .

https://spieglerusa.com/brakes/brake-rotors/bmw-conversion-old-models.html

https://spieglerusa.com/brakes/brake-rotors/bmw-conversion-old-models/year/1981.html


If you have the OEM rubber brake lines, time to replace them as well .
« Last Edit: June 12, 2017, 10:17:54 PM by Bob_Roller »
'81 R65
'82 R65 LS
'84 R65 LS
'87 Moto Guzzi V65 Lario
'02 R1150R
Riding all year long since 1993 .
I'll give up my R65, when they pry my cold dead hands from the handlebars !!!!!

Offline Rodeogeo

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Re: 1982 R65LS Front Brake Rotor Dilemma
« Reply #3 on: June 12, 2017, 10:40:39 PM »
Brake lines are all new. The EBC rotor mounts to the hat much differently than the BMW rotor.
I do have the "snowflake" wheels.
Here's a picture of the original rotor and the first one EBC sent me:
1982 BMW R65LS
2008 Ducati Hypermotard 1100S
2013 Triumph Tiger 800XC
2016 KTM 500XC

Offline Rodeogeo

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Re: 1982 R65LS Front Brake Rotor Dilemma
« Reply #4 on: June 12, 2017, 10:44:00 PM »
The Spiegler conversion looks nice but it's getting close to the new rotors from BMW (which might not be the right ones either).... But it'd certainly fit!
Thanks for all the help!

« Last Edit: June 12, 2017, 10:48:19 PM by Rodeogeo »
1982 BMW R65LS
2008 Ducati Hypermotard 1100S
2013 Triumph Tiger 800XC
2016 KTM 500XC

Offline marcmax

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Re: 1982 R65LS Front Brake Rotor Dilemma
« Reply #5 on: June 13, 2017, 10:23:51 AM »
To the best of my knowledge all R65LS's came with dual discs using Brembo calipers. 1981 R65's had an option of dual disks with ATE calipers. According to the Max BMW parts fiche the rotors have different part numbers pn 34 11 236 566 for the ATE caliper dual disk and pn 34 11 236 005 for the Brembo dual disk. Don't know if that is the source of the width issues you are having but I do know that the rotors that fit a snowflake wheel are considerably shallower that the rotors that fit a R65LS "Y" spoke wheel and are not interchangeable.
Keep your bike in good repair: motorcycle boots are not comfortable for walking.

1982 R65ls    1984 R65ls

Offline marcmax

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Re: 1982 R65LS Front Brake Rotor Dilemma
« Reply #6 on: June 13, 2017, 10:29:48 AM »
Just rereading your initial post I noticed the four bolt rotor mention. They are for post 1984 wheels and would fit a mono shock R65 which uses a different frame/fork combination that the dual shock models. Wheels are more closely sized to the K series bikes.
Keep your bike in good repair: motorcycle boots are not comfortable for walking.

1982 R65ls    1984 R65ls

Offline wilcom

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Re: 1982 R65LS Front Brake Rotor Dilemma
« Reply #7 on: June 13, 2017, 12:15:53 PM »
Send us  a picture of that front end. I want to eyeball the ATE equipped, Snowflake wheeled 82 LS........ your serial number too so we can see how your bike started it's life.......
Joe Wilkerson
Telephone man with a splash of Data
Menifee, CA

Present:
1984 BMW R65LS "Herr Head"
past:
1982 BMW R65LS
1979 R65
1980 R65
1982 R80RT
1974 R90/6
1972 R75
1964 R50/2
19xx R27
ZX-11

Offline Oconner

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Re: 1982 R65LS Front Brake Rotor Dilemma
« Reply #8 on: June 13, 2017, 01:06:54 PM »
Very early production LS' had  dual ATE calipers. Mine does. They later switched to the brembos
'82 r65LS
'72 Honda CL 350
'13 FZ6R

Offline SoloLobo

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Re: 1982 R65LS Front Brake Rotor Dilemma
« Reply #9 on: June 13, 2017, 01:18:24 PM »
I have two NOS set of Galfer "Green" pads for your ATE calipers if you are in need... they don't fit my LS equipped with Brembo calipers and I would let them go for a song

Offline Rodeogeo

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Re: 1982 R65LS Front Brake Rotor Dilemma
« Reply #10 on: June 13, 2017, 01:25:27 PM »
I'll send a picture of the bike, wheels and also post the serial number when I get home. I have put several miles on the bike before I pulled the rotors so I know the ATE calipers and the rotors "work". Thanks for the replies!
1982 BMW R65LS
2008 Ducati Hypermotard 1100S
2013 Triumph Tiger 800XC
2016 KTM 500XC

Offline Rodeogeo

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Re: 1982 R65LS Front Brake Rotor Dilemma
« Reply #11 on: June 13, 2017, 01:48:25 PM »
Just looked up snowflake wheels on the internet and I might not have them after all...
1982 BMW R65LS
2008 Ducati Hypermotard 1100S
2013 Triumph Tiger 800XC
2016 KTM 500XC

Offline Bob_Roller

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Re: 1982 R65LS Front Brake Rotor Dilemma
« Reply #12 on: June 13, 2017, 05:23:10 PM »
Here's a few pictures of composite and snowflake wheels and the difference between the rotors .

First LS composite wheel .

Spiegler conversion rotor .

Brembo caliper .
« Last Edit: June 13, 2017, 07:27:37 PM by Bob_Roller »
'81 R65
'82 R65 LS
'84 R65 LS
'87 Moto Guzzi V65 Lario
'02 R1150R
Riding all year long since 1993 .
I'll give up my R65, when they pry my cold dead hands from the handlebars !!!!!

Offline Bob_Roller

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Re: 1982 R65LS Front Brake Rotor Dilemma
« Reply #13 on: June 13, 2017, 05:24:18 PM »
Picture of the rotor on a composite wheel .
'81 R65
'82 R65 LS
'84 R65 LS
'87 Moto Guzzi V65 Lario
'02 R1150R
Riding all year long since 1993 .
I'll give up my R65, when they pry my cold dead hands from the handlebars !!!!!

Offline Bob_Roller

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Re: 1982 R65LS Front Brake Rotor Dilemma
« Reply #14 on: June 13, 2017, 05:25:20 PM »
Snowflake wheel .

ATE calpier .
« Last Edit: June 13, 2017, 07:28:36 PM by Bob_Roller »
'81 R65
'82 R65 LS
'84 R65 LS
'87 Moto Guzzi V65 Lario
'02 R1150R
Riding all year long since 1993 .
I'll give up my R65, when they pry my cold dead hands from the handlebars !!!!!