Hi Barry,
Thanks for your reply. So from your comments, this becomes a "do it once" and then I never have to worry? just slap a new filter in and it'll fine?
That's been my experience over the last 10 years.
Once you have O ring compression in the right ball park the only thing that can change is if the Filter tube sinks further into the crankcase. While that's not unknown I figure if it was going to do that it would have happened sometime in the last 38 years.
In any case once you have changed the filter a few times you will get to "feel" if something is wrong when tightening up the cover. If you are in any doubt, offer up the cover without the filter installed as then the resistance you feel will be from the O ring alone and not from any compression of the filter end seals.
Also the act of changing the filter becomes a diagnostic process in that if the old O ring comes out extruded with flashes of rubber around the edges then you know there was too much compression. If it comes out still perfectly round then there wasn't enough compression but then you would have felt that as a lack of resistance when fitting the cover.
One last Tip. If you want to check on the filter installation there is no need to drain the oil. Put the bike on the side stand with the wheels on a couple of 1" planks so that the bike leans over more than usual. You can then remove the filter cover with the loss of only a few drops of oil.