The member photo gallery is now integrated and live!!  All user albums and pictures have been ported from old gallery.


To register send an e-mail to admin@bmwr65.org and provide your location and desired user name.

Author Topic: Control Assembly and cable routing  (Read 1287 times)

Offline Julio A.

  • Lives at Base of Mt. Olympus
  • ***
  • Posts: 507
Control Assembly and cable routing
« on: January 08, 2015, 08:21:11 AM »
Ever since I swapped my U.S standard handle bars with the shorter euro spec ones, I'm having troubles with my Brake line hitting the bottom of the tachometer, awkwardly pushing the whole right assembly into the rubber instrument cover. Same goes for the Left side controls. except its the clutch cable pushing it up this time.

I kinda wasted my entire afternoon routing and re-routing before I thought that I'm doing something wrong.

By any chance does anyone has a picture or can show me how the control assemblies are properly routed?
Julio Alarcon
1981 R65
1976 R90/6
2001 R1150 GS/ADV
2015 TR650

Offline Bob_Roller

  • Global Moderator
  • Mt. Olympus Resident
  • *****
  • Posts: 9120
  • -7 hours GMT
Re: Control Assembly and cable routing
« Reply #1 on: January 08, 2015, 10:20:04 AM »
I think your basic issue, is that the clutch cable and brake line on the high bars, are too long when you put the lower bars on .
If you go the the parts diagrams, you will find different lengths available for these two parts .
« Last Edit: January 08, 2015, 10:27:29 AM by Bob_Roller »
'81 R65
'82 R65 LS
'84 R65 LS
'87 Moto Guzzi V65 Lario
'02 R1150R
Riding all year long since 1993 .
I'll give up my R65, when they pry my cold dead hands from the handlebars !!!!!

Offline Julio A.

  • Lives at Base of Mt. Olympus
  • ***
  • Posts: 507
Re: Control Assembly and cable routing
« Reply #2 on: January 08, 2015, 09:10:33 PM »
I already replaced my clutch cable with the proper length for the lower bars as well as the brake lines. When I get back home I'll try to have a go at it again.  :)
Julio Alarcon
1981 R65
1976 R90/6
2001 R1150 GS/ADV
2015 TR650

Offline Barry

  • Mt. Olympus Resident
  • ****
  • Posts: 5142
Re: Control Assembly and cable routing
« Reply #3 on: January 09, 2015, 04:32:12 AM »
Julio

I have the low bars and things are tight. For example to remove the instrument surround I have to slacken off and rotate the right hand controls a little. Nothing touches in use though.

I'm decorating and up to the eyes in emulsion paint at the moment. Just taking a well earned break and a cup of coffee. If I get a chance later on when I'm finished I'll take some pics for you.

Here's a picture of the left side I posted some years back.

Barry Cheshire, England 79 R45

Offline Barry

  • Mt. Olympus Resident
  • ****
  • Posts: 5142
Re: Control Assembly and cable routing
« Reply #4 on: January 09, 2015, 02:36:46 PM »
Here's a picture of the RH side although I'm not sure how much it's going to help.
Barry Cheshire, England 79 R45

Offline Julio A.

  • Lives at Base of Mt. Olympus
  • ***
  • Posts: 507
Re: Control Assembly and cable routing
« Reply #5 on: January 10, 2015, 03:38:17 AM »
And that's exactly what I needed to see Barry. The right hand side fitted in properly with still some room to spare. Thanks.

Btw, is that the earlier round master cylinder?
Julio Alarcon
1981 R65
1976 R90/6
2001 R1150 GS/ADV
2015 TR650

Offline Barry

  • Mt. Olympus Resident
  • ****
  • Posts: 5142
Re: Control Assembly and cable routing
« Reply #6 on: January 10, 2015, 04:07:56 AM »
Quote
Btw, is that the earlier round master cylinder?  

Yes it is.
Barry Cheshire, England 79 R45