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Author Topic: Front Suspension Puzzle  (Read 1011 times)

Offline Dave 2

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Front Suspension Puzzle
« on: December 19, 2012, 02:19:58 PM »
It is not the first example of my putting something together only to realize that it is backwards, but this is weird :o  There is a photo of the offending front end reversal in my last restoration posting...Despite the fact that I had the sliders reversed it all went together as expected, including torquing the bolts at the bottom of the sliders that screw into the end of the damper rod...When I realized that they were reversed  I simply removed the two sliders and reversed them and when I went to torque the bolts they both spun when I was not yet at the minimum value...I took the sliders off and the bolts threaded perfectly into the damper rods? I began to think that I also needed to reverse the forks. I tapped them out and reversed them but now neither of them will fit into the upper triple clamp from which they just came from?... When I clamp the slider in my vise and tighten the  bolt screwed into the damper rod end it spins freely and I hear the spring turning inside the fork? ...So I think I have two problems, First can I just force a wedge into the triple clamp to spread them out a bit. Second why is the bolt spinning? Finally am I missing something other  than my mind. Thanks, D2


Offline Bob_Roller

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Re: Front Suspension Puzzle
« Reply #1 on: December 19, 2012, 02:53:22 PM »
You need to get a 13m socket on the top of the damper to hold it while you tighten the bolt at the bottom of the slider .

You just need to use a wood wedge like you mentioned to open them up a bit, I also put a light oil or grease on the upper tube to get it to slide through the triple clamps .
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Offline Dave 2

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Re: Front Suspension Puzzle
« Reply #2 on: December 19, 2012, 03:08:15 PM »
Thank You Bob, I'm glad this is such a simple solution.  [smiley=bmw_smiley.gif] D2

Offline montmil

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Re: Front Suspension Puzzle
« Reply #3 on: December 19, 2012, 04:28:18 PM »
14 inches worth of 1/4-drive extension will be about right.

carry on, D2  [smiley=thumbsup.gif]
« Last Edit: December 19, 2012, 04:28:43 PM by montmil »
Monte Miller
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Offline Dave 2

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Re: Front Suspension Puzzle
« Reply #4 on: December 19, 2012, 05:57:51 PM »
Quote
14 inches worth of 1/4-drive extension will be about right.
Do What? D2

Offline Bob_Roller

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Re: Front Suspension Puzzle
« Reply #5 on: December 19, 2012, 06:13:05 PM »
You need  a long extenion to get down into the fork , you need to remove the circlip and plug, then remove the springs to get to the 13 mm nut area .
'81 R65
'82 R65 LS
'84 R65 LS
'87 Moto Guzzi V65 Lario
'02 R1150R
Riding all year long since 1993 .
I'll give up my R65, when they pry my cold dead hands from the handlebars !!!!!

Offline Dave 2

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  • Posts: 456
  • Airheads: A Blast from the Past
Re: Front Suspension Puzzle
« Reply #6 on: December 19, 2012, 07:28:07 PM »
Thanks for the all your help, I will begin again and hope that all goes well :)  I will let you all know what happens D2