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Author Topic: Flywheel/Clutch Removal Help Needed  (Read 1158 times)

Offline Adrian

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Flywheel/Clutch Removal Help Needed
« on: July 05, 2012, 04:49:31 AM »
Hello and help please. As I approach the eventual rebuild of the engine I would like to access some posts I think I saw on here not so long ago. I've treied the search box but nothing shows up that I'm looking for so i hope someone can point me in the right direction.
Specifically the post with piks about removal and replacing the flywheel and clutch plates. I purchased from Cycle world the ctrrect tool forthis (and a few other things to do - great shop very efficient by the way). Also if possible any link to replacing seals too.
As the rebuild progresses I almost at the point of buying a box full of parts again and of course some of this stuff will be needed to be included. Thank you all for any help you can give me - have a great day ..... Adrian
1984 R65 (860)

Offline nhmaf

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Re: Flywheel/Clutch Removal Help Needed
« Reply #1 on: July 05, 2012, 11:05:11 AM »
This one that I put in the FAQ section should be of some help
http://www.bmwr65.org/cgi-bin/yabb2/YaBB.pl?num=1339637883

Also, if you are going to remove the flywheel then it is VERY important that you FIRST block the crankshaft from moving forward BEFORE you start removing the flywheel.   The simplest way to block the crank is to remove the front cover from the engine, exposing the rotor/alternator.   One can then insert a sawed-off allen-key (hex rod) into the end of the rotor bolt (or some folks just get a suitably sized nylon bolt from the hardware store and jam it in the allen-key hole at the end of the rotor bolt).   You want this to protrude/be proud of the end of the rotor by a almost an inch, I think.   Then, put the front cover back on and slowly tighten the bolts on either side of it until it is well snugged up against the object you stuck in the rotor bolt end - don't try to crank the front cover all the way back into its normal position our how may ruin things, but you DO want it to be solidly pushing back inward on the rotor to keep the crank from moving foward even the tiniest bit while you are messing about with the flywheel.

This crankshaft blocking is to prevent a thrust washer inside the engine case from becoming dislodged from its precarious position at the back inside face of the engine block where the crankshaft goes through.  IF that little dodger falls out of position, it will bind up the crank and require a major amount of engine disassembly to get it and and replace it.
Airhead #12178 ? BMWMOA #123173 ?BMWRA #33525 ?GSBMWR #563 ?1982 BMW R65LS ?1978 BMW R100/7 1998 Kawasaki Concours

Offline Mike V

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Re: Flywheel/Clutch Removal Help Needed
« Reply #2 on: July 05, 2012, 11:17:43 AM »
Adrian,

Here's a couple of my links for that area, not sure how much help they will be.

Clutch:
http://tinyurl.com/6utaaoh

Oil Pump:
http://tinyurl.com/3ske5lm

Rear Main Seal:
http://tinyurl.com/434fktj

Maf's link may be more instructional in nature.

-Mike V.
Mike V. / San Diego
'78 R100/7 (original owner)
'81 R65 (fully restored)

Offline Adrian

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Re: Flywheel/Clutch Removal Help Needed
« Reply #3 on: July 07, 2012, 03:19:16 AM »
Okay thank you both for your help - at this stage everyhting ois most welcome and greatly appreciated - Adrian .............
1984 R65 (860)

wirewrkr

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Re: Flywheel/Clutch Removal Help Needed
« Reply #4 on: July 09, 2012, 12:16:42 AM »
be helpful to know what year your R65 is. the early bikes have completely different clutches than the 81 and newer.
lots of differences in the engines and trans' as well
« Last Edit: July 09, 2012, 12:17:51 AM by wirewrkr »

Offline Adrian

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Re: Flywheel/Clutch Removal Help Needed
« Reply #5 on: July 09, 2012, 08:50:34 PM »
Hi wirewrkr - I ahve a 1984 twin rear shock bike - any help or advice is most definitel;y welcome - thanks ....... Adrian
1984 R65 (860)