I got the fork seals on easily on Thursday, but was having a hell of a time getting the axle back in. Mike V. was extremely kind and rode over to my place yesterday morning (ok, so maybe it's only a mile, but it's still awfully kind) and show me his restored R65. While he was here, he and I messed around a bit and figured out that the LH fork on my bike is a few millimeters lower than the RH fork. I presume this is something that a previous owner did. Seems plausible that someone would make the mistake while they were installing the Tele-Fix clip ons that came on the bike.
Anyways, we got it figured out, got the wheel back in, and Mike took off. I just had to put the gauge surround back on before going for her maiden voyage. Of course I had some errands to run, so in the meantime the bike sat...with the petcock open, as I had forgotten to shut it off after starting the bike for Mike. When I got around to putting the instrument surround back on later in the afternoon and went to start the bike, I noticed fuel leaking from the carb overflow ports. It would start, but wouldn't stop leaking fuel. Unfortunately it was late and I was out of time for the day...
So this morning I fiddled with the float bowl a bunch and found that the rubber needle tip looked to be in fine shape. The float would easily shut off the fuel flow when pressed up gently by hand, but when the bowl was reinstalled and the petcock opened, it wouldn't work. By the way...clear plastic float bowls for troubleshooting purposes...who's with me?
Anyhow, I called Mike and he offered to loan me his used (but known to be good) float for testing. Got back home, installed it, and voila. Kept my needle, so I know that wasn't the problem.
Mike thinks that possibly the tab on the float which presses the needle up was misaligned, possibly letting the needle fall too far and cocking it sideways (jamming it) in the needle bore when the float tried to press it up. Otherwise, it's just a matter of my float no longer floating.
I guess the only way to really tell is, once I have a new float installed, to soak both Mike's float and my old float in gas for a set period (say, 24 hours) and weigh them both. If mine's heavier...well, then it just ain't impervious to gasoline anymore, is it?
Overall, glad to have the bike running and driving. I took her for a quick spin around the block this evening, but I'll go on a longer ride tomorrow to see what's what.
And these things are fun...I'm already looking at another. I figure it'll be nice to have one to ride while I'm working on the other...