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Author Topic: leaky carb after rebuild  (Read 2388 times)

Offline DeeG

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leaky carb after rebuild
« on: May 13, 2010, 10:07:39 PM »
I rebuilt the Bings on the 45, and now the left side one leaks as soon as I turn on the fuel.  I have adjusted the floats according to the instructions and I even pulled the bowl off, lifted the floats all the way up, and still, it leaks.  

~sigh~

Any ideas?  I would really like to get this thing running again, National is coming up soon and this is the bike I was to ride to Redmond.
Dee G
1978 R45/N ?
1978 R80 w/hack
1971 R75 (swb)

Offline nhmaf

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Re: leaky carb after rebuild
« Reply #1 on: May 13, 2010, 10:34:09 PM »
The float needle itself, and/or its brass seat my either be worn out and not prperly sealing, or there could be a tiny bit of dirt in there that prevents it from sealing.  Or the tiny spring may have gone AWOL?  There is a little info on this in the Bing Carb manual, but unfortunately the diagrams they have of this particular part of the carb leaves much to be desired.

What parts did you replace or clean when your worked on the carbs?
Airhead #12178 ? BMWMOA #123173 ?BMWRA #33525 ?GSBMWR #563 ?1982 BMW R65LS ?1978 BMW R100/7 1998 Kawasaki Concours

Offline montmil

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Re: leaky carb after rebuild
« Reply #2 on: May 14, 2010, 05:49:40 AM »
Suspect a bit of trash is holding the needle off the seat, preventing it from closing off fuel flow. Did you check, clean, or replace anything in this area? It's something simple for sure. You may have dislodged a piece of decayed fuel line...

Monte
Monte Miller
Denton, TEXAS
1978 BMW R100S
1981 BMW R65
1983 BMW R65
1995 Triumph Trophy
1986 VW Cabriolet

Offline dav

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Re: leaky carb after rebuild
« Reply #3 on: May 14, 2010, 06:18:15 AM »
Had the same problem when i put new fuel lines on (our insects friends made a home in them) thought i fully cleaned them out but no. As the others said i reckon its crap playing up with the needle/seat.

Hope you find the problem
BMW R65 ?1981
Ducati 1968 250 mk lll
Suzuki DR250 1983
Yamaha XT250 2015

Offline Barry

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Re: leaky carb after rebuild
« Reply #4 on: May 14, 2010, 07:17:48 AM »
Agree that it's likely a bit of dirt if that carb was ok before.

The conical tip of the float needle is some sort of rubber and may get indented over time. Any possibility that the left got swapped with the right during the rebuild ?

Or is it a new float needle and maybe the old one would work better ?
Barry Cheshire, England 79 R45

Offline Bob_Roller

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Re: leaky carb after rebuild
« Reply #5 on: May 14, 2010, 10:45:31 AM »
Where is the fuel leaking from ?

The carb bowl, or the float bowl vent port ?
'81 R65
'82 R65 LS
'84 R65 LS
'87 Moto Guzzi V65 Lario
'02 R1150R
Riding all year long since 1993 .
I'll give up my R65, when they pry my cold dead hands from the handlebars !!!!!

Offline Semper Gumby

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Re: leaky carb after rebuild
« Reply #6 on: May 14, 2010, 03:07:43 PM »
Hi DeeG.

A friend had this problem on his R90S.  We replaced the LH float bowl gasket twice!!!

Turned out it was a bent bad piece of fuel hose at the carb fitting that was leaking!!!  (everytime he turned on the fuel)    :o

Make sure your fuel lines are not brittle and cracked or the ID is not too large.

If your fuel lines are anything less than "perfect", replace 'em.
« Last Edit: May 14, 2010, 03:08:30 PM by Semper_Gumby »
Bill Gould ?1980/03 R65 When at first you don't succeed....Moo!

Offline DeeG

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Re: leaky carb after rebuild
« Reply #7 on: May 14, 2010, 11:25:03 PM »
I picked up the Bing rebuild kit, #6 in the pic:

http://www.bingcarburetor.com/bmw/bmwcvkits.html

and replaced pretty much everything.  The only thing I didn't do is the butterfly assembly .  When I checked it with the bowl off, it looked to be leaking from the 'hole' that the float needle lives in.    When assembled, it comes out the bowl overflow.

I guess I'll disassemble it again and give it another bath with the carb cleaner.   And I'll make sure that the main jet is in the proper 'detente'.


Grrr..... hope this works, I have two more sets to do.    >:(
« Last Edit: May 14, 2010, 11:29:41 PM by DeeG »
Dee G
1978 R45/N ?
1978 R80 w/hack
1971 R75 (swb)

Offline Rob Valdez 79 R65

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Re: leaky carb after rebuild
« Reply #8 on: May 15, 2010, 03:02:30 AM »
Dee, you did not say if you replaced the fuel line, or not.

If you are using the braided cloth, it isn't a bad idea to replace it every 3 or 4 years.


If you did replace the hoses, then it sounds like the needle valve is not seating.

Offline DeeG

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Re: leaky carb after rebuild
« Reply #9 on: May 15, 2010, 09:35:38 AM »
I'm going to replace the fuel line.  I'd really like to find the braided stuff, just to keep it stock looking, but so far no luck.  I do have the blue line but I just can't bring myself to replace it with that stuff.  It would look great on the blue R75, but on this bike it just looks ugly.  

I think what I may end up doing is going through Aircraft Spruce or one of the other a/c parts houses and getting some plain black line.
Dee G
1978 R45/N ?
1978 R80 w/hack
1971 R75 (swb)

Offline Bob_Roller

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Re: leaky carb after rebuild
« Reply #10 on: May 15, 2010, 10:38:36 AM »
I think Aircraft Spruce, has the Bing alcohol resistant cloth braided fuel line .

Their part number is 05-00500, though, it is blue as well .
« Last Edit: May 15, 2010, 10:42:13 AM by Bob_Roller »
'81 R65
'82 R65 LS
'84 R65 LS
'87 Moto Guzzi V65 Lario
'02 R1150R
Riding all year long since 1993 .
I'll give up my R65, when they pry my cold dead hands from the handlebars !!!!!

Offline Rob Valdez 79 R65

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Re: leaky carb after rebuild
« Reply #11 on: May 15, 2010, 07:03:02 PM »
Hucky's has the braided cloth, if you want it.  He is fast, too.

http://www.bmwhucky.com/007516.html

Offline DeeG

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Re: leaky carb after rebuild
« Reply #12 on: May 16, 2010, 12:04:22 PM »
thanks Rob!  

Look at all the stuff, wow......  Bookmarked.  hehehehe
Dee G
1978 R45/N ?
1978 R80 w/hack
1971 R75 (swb)

Offline Rob Valdez 79 R65

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Re: leaky carb after rebuild
« Reply #13 on: May 16, 2010, 10:43:30 PM »
Quote
thanks Rob!  

Look at all the stuff, wow......  Bookmarked.  hehehehe

I especially cherish his real, copper, crush-able drain plug washers!

Offline DeeG

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Re: leaky carb after rebuild
« Reply #14 on: May 24, 2010, 11:40:57 PM »
Well, the bike runs and doesn't leak!  YEAH!!!!

Had a mechanic friend come by and help learn me some mechanical stuff.   :)

One of the things we worked on was the leaky carb on the R45.  One of his tricks was to hook up a short line of unused fuel hose and blow a bit of air into the carb.  Floats down, air goes through.  Floats up, no air goes through.  Hmmm...on mine, floats up, air goes through.  He pulls the floats off, and looks at the needle.  Then he grabs the old needle.

Ahhh Haa!!!  Bing sent me needles that are not only too small, they are square.  The old ones are triangular.   >:( ::)  I could have kicked myself, but, it was something I never thought to compare.

So, got the carbs hooked back up and he spent some time fine tuning them.  Bike has NEVER run better.

 ;D ;D ;D ;D ;D ;D ;D

So, I'm going to send them back, and get the correct ones.  Then I'll do the R75, and he has offered to come by and finish both bikes with his 'carb sticks'.  What the heck are carb sticks????  
Dee G
1978 R45/N ?
1978 R80 w/hack
1971 R75 (swb)