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Author Topic: New to Forum: Best way to remove cowl cover on LS?  (Read 1789 times)

alexznam357

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New to Forum: Best way to remove cowl cover on LS?
« on: May 02, 2009, 08:12:55 PM »
Hey Guys...I'm a newbie to the R65 Forum and glad to be here.  I have a very original '82 LS that still has the original H4 bulb and I want to install a 55/100W for improved visibility.  I know the cowl covers on these bikes are prone to the tabs breaking and want to avoid that.  The cover doesn't seem to want to budge without a lot of force.  Not sure if that's because it was seldom removed by the 2 previous owners, or because I'm not using the correct procedure (or a combination of the two).  Once I get it out should I put some sort of grease on the tabs to facilitate future removal?  Thanks in advance for any help.

Offline Bob_Roller

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Re: New to Forum: Best way to remove cowl cover on LS?
« Reply #1 on: May 02, 2009, 09:39:01 PM »
First, I don't have an LS, (hoping I get one in the future), so I can't comment on the fairing removal, but the 100w high beam lamp, may cause wiring problems down the road, by drawing too much current for the switch and associated wiring.

If you must have the higher wattage head light, installing a relay may be the better route to go.

Oh, and by the way, welcome aboard/welcome to the asylum !!
« Last Edit: May 03, 2009, 09:58:24 AM by Bob_Roller »
'81 R65
'82 R65 LS
'84 R65 LS
'87 Moto Guzzi V65 Lario
'02 R1150R
Riding all year long since 1993 .
I'll give up my R65, when they pry my cold dead hands from the handlebars !!!!!

Offline nhmaf

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Re: New to Forum: Best way to remove cowl cover on LS?
« Reply #2 on: May 02, 2009, 10:46:54 PM »
Welcome!

Since you don't have the fairing/cowling off - it is possible that the PO may have resorted to 'alternate' methods to secure that cowling to the rest of the fairing that you cannot see from outside.  But, the tabs are rather sketchy anyway, so to be safe, I would:

1. Remove both left &right black plastic inside fairing covers - they attach with a screw to the main fairing and then slip/wiggle them backward so they pop off from the upper fork tubes.   They just slide over the tubes with a 'friction fit' with some foam inside them to stop vibration and increase friction.   You may find that the foam has dried up and falls apart insto dust as soon as you breathe on it.   I have found that using some foam weather stripping from the HW store in a suitable width/thickness works well as a replacement.

2.  You will see that the red (or silver) main fairing piece is held in place with and upper and lower bolt on each side.  Loosen (but do not remove) the lower bolt (may have to loosen clamp bolt on turnsignal stalks also, can't recall) and remove the upper bolts.  You can now also see into the fairing and underneath the black cowling to see if any innovative methods (such as Velcro and JB Weld ) ;)  have been employed to improve the retention of the black cowling piece.

3.  Remove the retaining ring from the ignition switch.  The rubber rings from around the instruments may need to be "coaxed" to relieve their grip on the black plastic cowling - you'll have to lift the black cowling upward and somewhat to the back.   I find that having the main fairing part loose enables me to pivot it downward/forward a bit, which helps get the front of the black cowling part to release.  You may have to carefully get one side, then the other, to let go in the front, then work the cowling upward and back off over the instruments.

Hope this helps.  After you do it a few times you'll get the hang of it!
Airhead #12178 ? BMWMOA #123173 ?BMWRA #33525 ?GSBMWR #563 ?1982 BMW R65LS ?1978 BMW R100/7 1998 Kawasaki Concours

Offline montmil

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Re: New to Forum: Best way to remove cowl cover on LS?
« Reply #3 on: May 03, 2009, 09:56:55 AM »
Quote
...If you must have the higher wattage head light, installind a relay may be the better route to go...

[smiley=smiley_up.gif], Bob, for a relay when using the higher wattage bulb. It's not a maybe... you will eventually suffer a heat-related wiring meltdown; likely in the area of the handlebar switch or perhaps elsewhere in more difficult to locate sites.

Use the search feature and also visit Snowbum for details (some rather wordy).

Monte

Monte Miller
Denton, TEXAS
1978 BMW R100S
1981 BMW R65
1983 BMW R65
1995 Triumph Trophy
1986 VW Cabriolet

Offline Bengt_Phorqs

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Re: New to Forum: Best way to remove cowl cover on LS?
« Reply #4 on: May 03, 2009, 10:48:42 AM »
Quote
If you must have the higher wattage head light, installing a relay may be the better route to go.

I wonder if this "Matchbox Relay" sold by Joe's Tools would help with the additional current draw?  http://www.culayer.com/Joes_tools.htm
Bengt Phorqs, Jake R90/6, R80/7, R1200RTw, Moto Guzzi California EV , Triumph TR250W, Yamaha TY250A Trials, Suzuki DR650

Offline MrRiden

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alexznam357

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Re: New to Forum: Best way to remove cowl cover on LS?
« Reply #6 on: May 03, 2009, 12:04:46 PM »
Thanks to all for the great advice.  Much appreciated!

Offline nhmaf

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Re: New to Forum: Best way to remove cowl cover on LS?
« Reply #7 on: May 03, 2009, 12:36:56 PM »
I put in an upgraded H4 bulb from PIAA which was definitely brighter and more "blue" in light specturm, but which didn't draw significantly more current.   I can't find the part number handy though, but ordered it from Bob's BMW.  

The high power/higher current draw lights are likely to need and upgrade to the wiring, as suggested.
Airhead #12178 ? BMWMOA #123173 ?BMWRA #33525 ?GSBMWR #563 ?1982 BMW R65LS ?1978 BMW R100/7 1998 Kawasaki Concours

Offline Bob_Roller

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Re: New to Forum: Best way to remove cowl cover on LS?
« Reply #8 on: May 03, 2009, 12:48:47 PM »
If you go through your sunday paper, if you have any ads for the local chain type auto parts stores, they regularly have the Sylvania Silverstar H4 lamps on sale, buy two get $15-20 off.

They are real close to the PIAA Superwhite H4 lamps.
'81 R65
'82 R65 LS
'84 R65 LS
'87 Moto Guzzi V65 Lario
'02 R1150R
Riding all year long since 1993 .
I'll give up my R65, when they pry my cold dead hands from the handlebars !!!!!

Offline Justin B.

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Re: New to Forum: Best way to remove cowl cover on LS?
« Reply #9 on: May 03, 2009, 02:05:17 PM »
HID!!!
Justin B.

2004 BMW R1150RT
1981 R100RT - Summer bike, NEKKID!!!