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Author Topic: problem removing starter  (Read 1830 times)

Offline wilcom

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problem removing starter
« on: May 31, 2017, 07:22:41 PM »
I don't remember anyone moaning about removing the starter or reading about any tricks, Looked in the archives, nada,,,,,

I'm having an issue with the right side starter bolt. There is no room to put a wrench/spanner on it and I can't get a staright shot at it with a socket (pic). I tried a swivel but that is too bulky to get in there. At my present "angle of attack" I do not have enough socket on the nut to turn it. Need a better angle.

What am I missing?
Joe Wilkerson
Telephone man with a splash of Data
Menifee, CA

Present:
1984 BMW R65LS "Herr Head"
past:
1982 BMW R65LS
1979 R65
1980 R65
1982 R80RT
1974 R90/6
1972 R75
1964 R50/2
19xx R27
ZX-11

Offline Bob_Roller

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Re: problem removing starter
« Reply #1 on: May 31, 2017, 07:49:19 PM »
I think I used a regular screwdriver, to jamb the nut so it could be removed .
'81 R65
'82 R65 LS
'84 R65 LS
'87 Moto Guzzi V65 Lario
'02 R1150R
Riding all year long since 1993 .
I'll give up my R65, when they pry my cold dead hands from the handlebars !!!!!

Offline wilcom

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Re: problem removing starter
« Reply #2 on: May 31, 2017, 08:20:41 PM »
Quote
I think I used a regular screwdriver, to jamb the nut so it could be removed .

Bob , I couldn't get a socket on it at all..... I finally got a 1/4 in drive 1/2 inch socket to seat of the nut. I then was able to angle the 1/4 in drive extension into the socket to get enough bite on it to break it lose.... that was shade tree at best.

Is there a special tool? a skinny swivel? I can't imagine a "real" BMW mechanic  wedging an extension into a socket at a 30 degree angle to remove a nut.


Joe Wilkerson
Telephone man with a splash of Data
Menifee, CA

Present:
1984 BMW R65LS "Herr Head"
past:
1982 BMW R65LS
1979 R65
1980 R65
1982 R80RT
1974 R90/6
1972 R75
1964 R50/2
19xx R27
ZX-11

Offline wilcom

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Re: problem removing starter
« Reply #3 on: May 31, 2017, 10:44:20 PM »
The pic below shows the offending piece of tranny metal webbing that keeps you from getting a good angle on the starter bolt. In actuality it is much more problematic than it looks in the pic. You can not get a socket on it.

i did look at a pic on snow bums site and the tranny/starter he was working on did not have that web in the corner....... it was a straight shot to the bolt....

"Shade Tree' Joe got it done,  but would like to know what a real mechanic does for that bolt
« Last Edit: May 31, 2017, 10:44:59 PM by wilcom »
Joe Wilkerson
Telephone man with a splash of Data
Menifee, CA

Present:
1984 BMW R65LS "Herr Head"
past:
1982 BMW R65LS
1979 R65
1980 R65
1982 R80RT
1974 R90/6
1972 R75
1964 R50/2
19xx R27
ZX-11

Offline nhmaf

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Re: problem removing starter
« Reply #4 on: May 31, 2017, 11:16:17 PM »
There aren't too many, but this may be one of those bolts on the bike that can "only" really be gotten off clean with a box-end wrench... and patience?
Airhead #12178 ? BMWMOA #123173 ?BMWRA #33525 ?GSBMWR #563 ?1982 BMW R65LS ?1978 BMW R100/7 1998 Kawasaki Concours

Offline wilcom

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Re: problem removing starter
« Reply #5 on: May 31, 2017, 11:58:05 PM »
Quote
box-end wrench... and patience?
                   

You would have take some metal out of the block and grind the wrench down to paper thin.

I'd be more tempted to grind a notch in that web so I could get a straight shot at the bolt.  I might do that tomorrow. I couldn't get much torque on the bolt. If it loosened up the starter might decide to go sideways and really screw something up, like eat the teeth on the starter ring gear  :'(
Joe Wilkerson
Telephone man with a splash of Data
Menifee, CA

Present:
1984 BMW R65LS "Herr Head"
past:
1982 BMW R65LS
1979 R65
1980 R65
1982 R80RT
1974 R90/6
1972 R75
1964 R50/2
19xx R27
ZX-11

Offline Tony Smith

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Re: problem removing starter
« Reply #6 on: June 01, 2017, 02:58:49 AM »
Joe
I used a 1/4" socket set with a very cheap extension I bought for the job, I then ground a big undercut on the "rear" flanks of the 1/4 drive so it in effect became a poor man's swivel.
 
The first time I did the job was with a single hex spanner that I heated up and bent so that I could get reasonable purchase on the nut and a second spanner that I did the undoing with. Patience is a virtue as they say
1978 R100RS| 1981 R100RS (JPS) | 1984 R65 | 1992 KLE500 | 2002 R1150GSA |

Offline Justin B.

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Re: problem removing starter
« Reply #7 on: June 01, 2017, 10:10:25 AM »
Stop by HF and get a set of "wobble" extensions.  They will give you 10-15 degrees of "flex" at the socket.  I think I remember using a box-end on this...
Justin B.

2004 BMW R1150RT
1981 R100RT - Summer bike, NEKKID!!!

Offline wilcom

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Re: problem removing starter
« Reply #8 on: June 01, 2017, 02:33:22 PM »
Quote
Stop by HF and get a set of "wobble" extensions.

Justin..... great idea! 

Harbor freight just had the "impact" style which was still to big for the area I needed to work in. I found other other slicker wobblers online that that would have worked but they were all online to order and wait for the UPS truck. The word "patience" has been mentioned a couple of times and I'm sorry I will have to google that word as I have no idea what it means.......,

I got out the trusty grinder and filled the air with aluminum particles until my socket and exertion would grip the bolt. Seems to me the integrity of the tranny case was not compromised too much and now I can get to that bolt if there is ever a "next time".

Thanks guys for worrying thru this stumbling block with me.
« Last Edit: June 01, 2017, 02:35:39 PM by wilcom »
Joe Wilkerson
Telephone man with a splash of Data
Menifee, CA

Present:
1984 BMW R65LS "Herr Head"
past:
1982 BMW R65LS
1979 R65
1980 R65
1982 R80RT
1974 R90/6
1972 R75
1964 R50/2
19xx R27
ZX-11

Offline Bob_Roller

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Re: problem removing starter
« Reply #9 on: June 01, 2017, 05:53:13 PM »
To clarify my original post, I put a large flat blade screwdriver between the bolt head and engine case, not on the nut .

For those of you that have not removed a starter before, there are nuts on the forward side of the starter, so you just need to keep the bolt head from turning while loosening the nut .
« Last Edit: June 01, 2017, 05:55:16 PM by Bob_Roller »
'81 R65
'82 R65 LS
'84 R65 LS
'87 Moto Guzzi V65 Lario
'02 R1150R
Riding all year long since 1993 .
I'll give up my R65, when they pry my cold dead hands from the handlebars !!!!!

Offline Tony Smith

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Re: problem removing starter
« Reply #10 on: June 01, 2017, 06:14:42 PM »
Quote
Stop by HF and get a set of "wobble" extensions.  They will give you 10-15 degrees of "flex" at the socket.  I think I remember using a box-end on this...

That's what I and my grinder did to a couple of cheap (what you would call "dime store") 1/4" extensions - worked well
1978 R100RS| 1981 R100RS (JPS) | 1984 R65 | 1992 KLE500 | 2002 R1150GSA |

Offline wilcom

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Re: problem removing starter
« Reply #11 on: June 01, 2017, 06:27:31 PM »
Quote
there are nuts on the forward side of the starter,

When you put in a Valeo starter replacing the Bosch the Valeo has threaded ears and you will use the same bolts but put in from the front of the starter and screwing into the valeo ears. The Bosch starter just had holes in the ears, hence the need for nuts
Joe Wilkerson
Telephone man with a splash of Data
Menifee, CA

Present:
1984 BMW R65LS "Herr Head"
past:
1982 BMW R65LS
1979 R65
1980 R65
1982 R80RT
1974 R90/6
1972 R75
1964 R50/2
19xx R27
ZX-11

Offline Bob_Roller

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Re: problem removing starter
« Reply #12 on: June 01, 2017, 06:31:39 PM »
Alright, you just explained why this was a major issue !!! ;D

I have the original Bosch starters on the R65's .

You could drill out the threads on the starter ears and use the OEM hardware or longer bolts if necessary and nuts .
« Last Edit: June 01, 2017, 06:34:52 PM by Bob_Roller »
'81 R65
'82 R65 LS
'84 R65 LS
'87 Moto Guzzi V65 Lario
'02 R1150R
Riding all year long since 1993 .
I'll give up my R65, when they pry my cold dead hands from the handlebars !!!!!

Offline Justin B.

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Re: problem removing starter
« Reply #13 on: June 01, 2017, 10:00:26 PM »
Quote
That's what I and my grinder did to a couple of cheap (what you would call "dime store") 1/4" extensions - worked well

Dang!  Finally somebody cheaper, err, more frugal than I am!!!  I got a set 1/4", 3/8", and 1/2" (3 of each) on sale with a coupon for only a few bux - they've been really handy a few times.
Justin B.

2004 BMW R1150RT
1981 R100RT - Summer bike, NEKKID!!!