I also noticed o-rings tended to be damaged once the jet was removed. That got me wondering if perhaps the jet was causing that.
One thing I noticed was that o-rings tended to split legth-wise, which really got me thinking the jet had something to do with it. I got pretty good at spotting a compromised o-ring even though the split normally hid from view in the groove.
Upon close inspection, I noticed some very sharp edges where those O-rings live - the idle jet and mixture screw especially. My conclusion was that while screwing the jet into position the sharp edges would slice the o-ring which wants to remain stationary due to it's contact in the bore.
The solution was to carefully chamfer those edges - round them a bit - and then hit them with the polishing wheel. I used a small fine rat tail file that was larger than the groove, hitting it only lightly. And for the mixture screw where the o-ring needs to slide over the head of the screw, I rounded the sharp edges there too and polished.
Also, be sure to grease the o-rings, leaving but a molecular layer that makes them look shiny in apperarance. This will also help them slide into position without binding.
Ever since incorporating these changes I've had no more damaged o-rings upon disassembly and can re-use them over and over.