Well, to quote My fellow countryman (both born in Jersey) Frank Sinatra "I did it my way". First off, Bonneybear, I would never double cross anyone with "bear" in their moniker, besides I'm lookin' to buy not sell. Secondly, Bob, I agree with you in principal but in actuality I'm willing to go just so far and then let an inspection mirror guide me. I try not to be a Schmendrick. Remember I was simply going to lube the rear wheel bearings yesterday but my jewelers loop directed me to replace the whole sheebang. That said, this was not the Herculean task it's made out to be and I shame myself for not doing it sooner.
I sort of followed the compact & to the point procedure found here:
http://www.ibmwr.org/r-tech/airheads/rbike.spline.shtml If you have unlimited time go to snowbums site but I found this brief to be the best for reference in the shop. I deviated in that I removed the Air Box rather than the battery box. I wanted to make sure all the air box plumbing was in order (it wasn't) I'm a greeney and still run & maintain the clean air science project that is the R65 fresh air system.I had to turn down the 1 1/16 socket so I sorta improvised my own lathe to get it done. For the lube I used a synthetic grease meant for brake calipers. Hey, Hi temp, non melting, $0.99 and meant to be used in close proximity to friction pads, seems just the stuff! Once the trans was separated from the engine I poked a dry acid brush into the splines then blotted the brush on a clean sheet of paper. Just as I thought BONE DRY. Once complete a test ride seemed to show an improvement in shifting particularly between 2nd & 3RD. Not quite a smooth "snick" more like a well oiled farm implement. I took some pics and they're over by here:
http://s101.photobucket.com/albums/m70/mrridden/Spline/Rich