The New And Improved Unofficial R65 Forum V2

Technical Discussion => BMW Technical Q&A, Primarily R65 => Topic started by: Clutch on November 20, 2006, 04:48:20 PM

Title: spark plugs
Post by: Clutch on November 20, 2006, 04:48:20 PM
ugghh,  I know this has been talked about before and I could probably go to the old sites and find it, but I figured I'd save someone having to cut and paste it into this forum.

My bike currently has Bosch W5DC plugs in it, but Bob's BMW lists the W6DC's for the 1981 R65.  Everyone please chime in and let me know what you think I should be running in my bike.  I'm fixing to buy some new ones, so if you've found a cheaper source than Bob's, then you can let me know about that too.  I've only checked one local auto parts store so far, and they didn't have the plugs.

thanks
Title: Re: spark plugs
Post by: Bob_Roller on November 20, 2006, 04:58:06 PM
If you have a NAPA store around, they usually have the common Bosch plugs in stock. I replaced my plugs about 6 months ago, and they were 95 cents each. I'm using W6DC, on suggestion  from Oak of Airheads Tech fame. Is your bike azure blue, paint code 158 by chance?
Title: Re: spark plugs
Post by: Clutch on November 20, 2006, 05:07:15 PM
I'm not sure about the official name of the color.  Whatever turquoise color they used in 1981 is what I have.  It hasn't been repainted.  Thanks for the reply.  I may just go to the W6DC.  Do you think I'll have to do any carb adjustments if I change plug models?
Title: Re: spark plugs
Post by: Justin B. on November 20, 2006, 06:21:44 PM
I thought the W7DC are for the R100s?  I run the W7DC in the R100 and W5DC in the R65.  As far as prices, just about enybody will be cheaper than Bobs.  You should be able to get the standard Bosch plug at any auto parts store.  If they don't stock them they can get them in a day or two.
Title: Re: spark plugs
Post by: Semper Gumby on November 20, 2006, 08:37:11 PM
The BMW Rider's Handbook states that W5DC is the plug for the 1981.  But I have "heard" of people using a hotter plug for better starting in the cold wx.  I have used both and cannot tell the difference.  I hope this means my set up is *perfect* .  (One can always dream....)  I am currently using the W5DC gapped wider than normal as I have a higher voltage coil than stock.
Title: Re: spark plugs
Post by: Baffo on November 21, 2006, 03:07:20 AM
I run NGK BPR6EIX iridium plugs and found these standard plugs and alternatives for mine:

Sparkplugs      Bosch W7DC, Beru 14-7DU, Champion N9YC, NGK BP(R)6ES             
Alternative Sparkplugs      NGK Iridium BPR6EIX, BP6EY, Denso Iridium IW20, Splitfire SF6D
Title: Re: spark plugs
Post by: Semper Gumby on November 21, 2006, 07:58:52 AM
Ah Baffo,

Resistor plugs - I have the NGK 5000 ohm caps so I won't use a resistor plug.  I have "heard" that the combination of the two will cause your coils to really heat up.

Hi Clutch,  I think you can set your carbs a bit richer if you want to but if you don't have any noticible problems (popping on deacceleration, hard starting, etc.) just leave 'em where there at.

Bill
Title: Re: spark plugs
Post by: Baffo on November 21, 2006, 08:33:30 AM
Yeah I know unfortunatelly NGK sells caps with resistors only at least here in NL, and the iridium only come with R in it, never had problems with the combo (but wouldn't do it with normal plugs) still have the Iridium benefits of better starting and better fuel, and better idle, so I take my chances, and I got rid of the green/gray coils for the black one with red sockets
Title: Re: spark plugs
Post by: Clutch on November 21, 2006, 09:50:07 AM
I guess I'll just stay with the stock W5DC.  I do get a little nervous when deviating from the original equipment - not knowing the subsequent consequences and extra work I'll have to do to compensate.  I have been riding almost every day, except when rain is expected, but I'm really having to crank on the starter to get it running in the morning since it has gotten cold.  I switched out the plug wires, and I'm gonna get some new plugs too.  I haven't checked the strength of the signal in the wires yet to see if I need a new coil.  I guess I autta re-check the carbs too.  After thanksgiving I'll have a little more extra time to do this stuff.
Title: Re: spark plugs
Post by: Bob_Roller on November 21, 2006, 12:55:06 PM
What kind of problem do you have when starting? The scenario that I had, was at 55 F. the bike started having difficulty starting on the first cold start of the day. This would get worse, until at 48 F. the bike refused to start. You could smell fuel coming out of the exhaust,and pulling the plugs and checking for spark, showed nothing out of the ordinary. I found the primary coil resistance was on the low side (.6 ohms) replaced the OEM coil with a Dyna brown coil, and the hard starting went away.
Title: Re: spark plugs
Post by: Clutch on November 21, 2006, 02:41:14 PM
Well, I've started my bike on mornings when the temperature has been slightly below freezing, but it has taken probably over a minute's worth of crank time and I'm sure I've p'd off the neighbors in the process.  It is very hard to tell any change from when it will run on it's own and when I have to keep cranking.  You know usually a bike will jump in RPM's when it is running on it's own.  Lately mine will barely chug for about 10-15 seconds once it has started, and then will jump up in RPM's correctly.  All the while I have to find just the right amount of throttle to apply (very small amount) in addition to being fully choked to get it running.   I have noticed an occasional gas odor, but I figured it was because of my flooding the carbs with my small amount of throttle.
Title: Re: spark plugs
Post by: airhead on November 21, 2006, 04:18:26 PM
Quote
Ah Baffo,

Resistor plugs - I have the NGK 5000 ohm caps so I won't use a resistor plug.  I have "heard" that the combination of the two will cause your coils to really heat up.


Bill


The extra resistance will actually limit the secondary current flow and if anything the coils will run cooler!! The amount of resistance with the voltages concerned (20-40kV) is minimal and of little consequence. I am running resistor plugs and caps and have absolutely no problems with cold starts or running, and have a nice fat blue spark.

Bill.....................;-)
Title: Re: spark plugs
Post by: Justin B. on November 21, 2006, 04:38:14 PM
Clutch, for normal everyday riding it is probably good to keep the stock plug.  The normal rule of thumb is - mostly highway riding - go down one heat range, mostly city - go up one heat range.  The plug's heat range has nothing to do with how "hot" the charge burns but ho they dissipate heat.  A "colder" plug will sink heat out to the head at a faster rate than a "hot" plug.  Or, did I get that backwards?  My brain's fried...
Title: Re: spark plugs
Post by: Bob_Roller on November 21, 2006, 05:01:21 PM
When you get time, I would remove the fuel tank and get a good look at the ignition coil, if it is the original gray, I would replace it now and get it over with. If it happens to be the upgraded version, the outputs that the ignition leads slide over, are red in color, check the resistance of the primary circuit (1.5 ohms) and secondary circuits (around 12 k ohms). My OEM upgraded coil had .6 ohms on the primary. Appearantly the insulation brokedown inside the coil, I'm sure the desert heat of Phoenix had nothing to do with it's demise!
Title: Re: spark plugs
Post by: Semper Gumby on November 21, 2006, 07:08:12 PM
Quote

Perhaps a bit of reading is in order.  What kind of resistor plugs and caps are you using?  I have been tempted to try the NGK iridums.  But my bike works in all temperatures...I hate tweeking what aint broke!

Bill
Title: Re: spark plugs
Post by: airhead on November 21, 2006, 10:17:21 PM
I'm running the stock BMW 5k caps and Bosch WR7DC (remember, I've got the post '85 unleaded model).
I'm using them 'cos I bought 2 x 6 packs at a really cheap clearance price from an auto parts shop that was closing down years ago, and I now have plugs to last me years.
My reasoning was thus, an extra 5k resistance, in a circuit that already has an infinite resistance gap at the plug, is negligible. When the plug gap arcs, the arc is considered a conductor so has its own resistance, and at the voltages impressed on that circuit, these resistances totaled are not insignificant though for all intents can be ignored and help with current limiting to reduce spiking which causes EMR (RF interference).  
Also, my car (an '87 Toyota Corolla) specifies resistor plugs as well as suppressor leads. These leads vary from 12k ohm from the longest lead, to 6k ohm for the shortest, and add to this the coil to distributor leads resistance of 12k ohm, can add up to a maximum circuit resistance of 29k ohm!!! My car has run to 250000km without any problems so far, and still on the original coil.
Try the NGK Iridiums.....................be bold and adventurous!!!!

Bill.....................;-)
Title: Re: spark plugs
Post by: Clutch on November 22, 2006, 07:46:09 AM
Bob Roller, I have a guess about what the primary and secondary circuits are, but I'd rather not sound like an idiot so could you tell me in some detail what you are calling the primary and secondary circuits please (i.e. where should I place the probes of my voltmeter)?

thanks
Title: Re: spark plugs
Post by: Semper Gumby on November 22, 2006, 08:40:32 AM
HI Clutch,

I was thinking the same thing so don't worry about sounding like an idiot. (It's too easy!)  I'm was just contemplating my lazyness at reading or searching the internet for just such a procedure.  Which leads on the Bosch Coils and which on the Dyna (I have older Andrews products coils on a CB400F).  Its nice on the Bosch coils - each post is numbered!  Dawgone electrons are so hard to see otherwise.  ;)

Here is some thing cool - Sparkplug crossreference chart:
http://home.att.net/~ngkaz/wsb/Master_Cross_Reference_Charts4.xls

Coil testing but not Bosch or Dyna:
http://www.dansmc.com/electricaltesting.htm

Ah Duane Asherman's site with a really good (simple) picture of a coil.  Suddenly the fog starts to lift! Read this!!
http://www.w6rec.com/duane/bmw/points/index.htm


Bill
Title: Re: spark plugs
Post by: Bob_Roller on November 22, 2006, 04:43:39 PM
The primary circuit is the low voltage side, where the slide on electrical connectors go on, the secondary circuit is where the spark plug leads plug into. To check the primary remove both wires and place your multimeter leads on each of the terminals. To check the secondary circuit, remove the spark plug leads from the coil, then insert one lead from your multimeter into each outputs of the coil, make sure they go in far enough to touch the metal at the base of the cavity.
Title: Re: spark plugs
Post by: Rob Valdez 79 R65 on November 22, 2006, 05:19:08 PM
Scans from the NGK Non-Automotive Catalog 2005:

http://www.pbase.com/tomfarr/ngk_book_scans