The New And Improved Unofficial R65 Forum V2

Technical Discussion => BMW Technical Q&A, Primarily R65 => Topic started by: wmsoller on September 09, 2013, 09:44:47 PM

Title: 65LS starting
Post by: wmsoller on September 09, 2013, 09:44:47 PM
So..Putting together this LS I got in pieces a while back and having trouble with starting. I turn the key and hear the starter solenoid engage, but when I press the starter button, nothing....everything seems to check out but not certain where it went wrong...  
Title: Re: 65LS starting
Post by: nhmaf on September 10, 2013, 12:23:54 AM
Do you have your instrument panel setup ?   Do you see the neutral indicator "on" ?  If the neutral switch isn't activated, the starter relay won't activate - UNLESS- you pull in the clutch lever instead to start the bike.   So, either clutch switch must be installed and active (it grounds a pin on the starter relay (can't recall which one at this instant) when active... or the neutral switch ahs to be grounded - which would indicate gearbox is in neutral ordinarily, but if you've got the gearbox disconnected or you are SURE it is in neutral you could "jumper" the 2 neutral switch wires.

Maybe check the wiring to see that these switches are both wired up correctly and the neutral light is happy?
Title: Re: 65LS starting
Post by: Bob_Roller on September 10, 2013, 08:17:29 AM
When you turn the key to the 'ON' position, the starter solenoid engages without touching the start switch ???
Title: Re: 65LS starting
Post by: montmil on September 10, 2013, 08:36:29 AM
Quote
... I turn the key and hear the starter solenoid engage...  

That should not happen! Got to be some wiring issues -beginning with the ignition switch harness and wires that need to be traced and confirmed as correct.
Title: Re: 65LS starting
Post by: nhmaf on September 10, 2013, 12:15:34 PM
Hmm you guys are right - I missed that part last night - definitely wiring issues right there!  But also, please do tell us about your dashboard lights, what comes one/what doesn't (asusming they are hooked up, which I would recommend doing as it will help diagnose soem things)
Title: Re: 65LS starting
Post by: wmsoller on September 10, 2013, 01:18:29 PM
Thanks, guys. Let me jump into this tonight and see what I can figure out.
Title: Re: 65LS starting
Post by: Bob_Roller on September 10, 2013, 03:02:00 PM
Before you get too far with this, with the fuel tank off, turn the key to the 'ON' position and see if the noise you hear is a relay under the tank, not the starter .
Title: Re: 65LS starting
Post by: montmil on September 10, 2013, 03:34:06 PM
Quote
Before you get too far with this, with the fuel tank off, turn the key to the 'ON' position and see if the noise you hear is a relay under the tank, not the starter .

Good point, Bob R.  Still, what relay might "click" when the ignition is turned "ON"? Still thinking there's a wiring mix up that needs to be sorted.

William, is your battery in top condition and well charged?


Title: Re: 65LS starting
Post by: nhmaf on September 10, 2013, 04:59:11 PM
Headlight relay will click on with the key on US bikes - and click off again (supposed to anyway) when the starter relay is engaged..
Title: Re: 65LS starting
Post by: wmsoller on September 25, 2013, 03:09:51 PM
Well..I think I got it sorted out..except..

Without the ignition key inserted, should the neutral light turn on when I flip the ignition switch or should I be able to turn over the starter...I think I know the answer.
Title: Re: 65LS starting
Post by: Bob_Roller on September 25, 2013, 03:43:58 PM
Unless the ignition switch is in the 'PARK' position, with the  key removed you should not be able to turn on anything electrical on the bike .

In the 'Park' position, the tail light and the small lightbulb under the headlight will come on .
Title: Re: 65LS starting
Post by: georgesgiralt on September 25, 2013, 11:10:26 PM
And you can turn the switch off with any BMW key. The lock is not keyed in this position  ;D
Title: Re: 65LS starting
Post by: wmsoller on September 28, 2013, 07:09:51 PM
I'm thinking I have the ignition switch incorrectly wired...as I can now start the bike without the key turned on. The start switch on the right hand side always provides power when flipped on...regardless of the use of a key.
Title: Re: 65LS starting
Post by: Barry on September 29, 2013, 03:21:49 AM
Quote
I'm thinking I have the ignition switch incorrectly wired...as I can now start the bike without the key turned on. The start switch on the right hand side always provides power when flipped on...regardless of the use of a key.  

This is how the ignition switch should be wired.

RT = Red
Gr = Grey
GN = Green
GE\WS = yellow\white
GN\VI = Green\ Violet


If the engine actually starts without the key then I think I would make sure to keep the kill switch in the off position or disconnect the battery as the otherwise the ignition system may continously draw current and flatten the battery.
Title: Re: 65LS starting
Post by: Bob_Roller on September 29, 2013, 01:12:28 PM
Quote
And you can turn the switch off with any BMW key. The lock is not keyed in this position  ;D

I tried this on all three of my R65's, if you don't have the correct key, you cannot move the ignition switch to the 'PARK' position .

This may work on European bikes, but not on North American version bikes .
Title: Re: 65LS starting
Post by: Barry on September 29, 2013, 01:25:43 PM
Quote
I tried this on all three of my R65's, if you don't have the correct key, you cannot move the ignition switch to the 'PARK' position .

This may work on European bikes, but not on North American version bikes  

Doesn't work on mine either.
Title: Re: 65LS starting
Post by: wmsoller on September 29, 2013, 08:32:04 PM
my key switch appears in order...

any thoughts from anyone on why this is happening?
Title: Re: 65LS starting
Post by: Bob_Roller on September 29, 2013, 08:45:50 PM
If the wires are on the correct terminals on the switch, the switch may be faulty .

Could you post what color wires you have on which switch terminals ?

Just to confirm it .
Title: Re: 65LS starting
Post by: georgesgiralt on September 30, 2013, 02:25:49 AM
Actually, when the bike is on "park" you can shut it off with any key that can enter the switch not the other way round. IMHO it is a mandatory safety feature in Germany.
Of course, they could put a different switch in North American market.