The New And Improved Unofficial R65 Forum V2

Technical Discussion => BMW Technical Q&A, Primarily R65 => Topic started by: Red_Hen on June 19, 2012, 09:39:18 AM

Title: Re-Torque Heads before valve adjustment
Post by: Red_Hen on June 19, 2012, 09:39:18 AM
Hi Gang,

My valves are clacking away - loudly.

I do have a nice snap on torque wrench - my question: when I re-torque the heads (the right head was replaced @ 500 miles ago to replace stripped out head thread).

Is the proper re-torquing procedure to loosen and re-tighten or not loosen and check for proper torque, following the sequence pattern in the Clymers manual and just check for the "click"?

Thanks much.
Title: Re: Re-Torque Heads before valve adjustment
Post by: Bob_Roller on June 19, 2012, 09:50:52 AM
I think just a re torque would be sufficient .

I don't know the value you are tightening to, but the value has been revised downward from I believe the original value was 29 ft/lbs, to 25 ft/lbs .
Title: Re: Re-Torque Heads before valve adjustment
Post by: Barry on June 19, 2012, 09:58:35 AM
I believe the usual procedure is to back off and re-torque.

If it was me though I'd do as Bob sugests and just re-torque but I wouldn't go above 25 ft/lbs and in practice I'd probably chicken out at 23 ft/lbs.

If 23 does the job why risk higher.
Title: Re: Re-Torque Heads before valve adjustment
Post by: wilcom on June 19, 2012, 10:21:31 AM
I agree with Bob & Barry. Hear it click  and stop. Our cases are a weak point and I don't want to lay a wrench  on them any more than necessary.

I don't re-torque at all. Never had one back off and fall out or a blown head gasket,...... but that's just "old shadetree me"
Title: Re: Re-Torque Heads before valve adjustment
Post by: Bob_Roller on June 19, 2012, 10:47:47 AM
If you've had the head off and replaced the head gasket, it will probably be on the low side the next time you check it .

But after the gasket is compressed, the torque shouldn't change much at all .

As with the valve clearance adjustment, this is done on a 'cold' engine .
Title: Re: Re-Torque Heads before valve adjustment
Post by: Red_Hen on June 19, 2012, 12:57:30 PM
Thanks for your suggestions!
Title: Re: Re-Torque Heads before valve adjustment
Post by: Justin B. on June 19, 2012, 09:07:40 PM
I actually torque mine to around 20 lb/ft.   Barry is correct on the procedure, just back off a bit then set to the proper torque.  In the future, now that you will have the new head gasket re-torqued you don't really need to do any more in the future...
Title: Re: Re-Torque Heads before valve adjustment
Post by: tvrla on June 19, 2012, 09:11:47 PM
Ken - I don't think I'd loosen them, though that's the recommended procedure. If they're at 25 already I'd just leave em.

Also, what's the range on your wrench? Be careful if it's a 100lb or larger! It's best having your setting in the middle of the range - in this case a torque wrench with a max reading of 50lb.
Title: Re: Re-Torque Heads before valve adjustment
Post by: Red_Hen on June 19, 2012, 09:27:07 PM
My torque wrench is a snap on - I just dial in the value and that's it - it's pretty simple to use and seems to be accurate.  

What is the RX on minimizing the travel on our rocker arms - if I'm saying this right.  I've got my Clymer at my side - so will review.

I'm capable to do this - just want to review so it goes smooth and like Perzig says, I'll do it when I'm in my "zone"
Title: Re: Re-Torque Heads before valve adjustment
Post by: nhmaf on June 19, 2012, 10:13:48 PM
Ken - just be careful of your torque wrench is a high torque (100 or more lb-ft) unit as they aften aren't that accurate at their low end settings.   Repeatable - generally yes, but accuracy is different.

I have a lower range beam unit that I use - but a quality clicker can be OK - I just don't trust them that much.  And yes - if you've recently replaced the head gasket it will likely need to be retorqued, but after this time, should be pretty stable and not necessary to repeat except for the rare check every 10K-20K miles or so.

Is your question about end-play of the rocker arms?
If so, there are a couple methods to tackle that.   But before we dive into that, did you have rocker shims installed in the heads when you had them worked on?   If you're still running "old school" - the method I've settled on involves a large pair of channel lock pliers.
Title: Re: Re-Torque Heads before valve adjustment
Post by: Red_Hen on June 20, 2012, 01:01:44 AM
Hi Mike - no shims on rocker arms
Title: Re: Re-Torque Heads before valve adjustment
Post by: tvrla on June 20, 2012, 08:09:00 AM
Ken - if there's play in the rocker arm, loosen the lower head stud, pull them together with your fingers and tighten. It's nothing complicated, the shaft just needs zero play but not binding. Guys also use large ChannelLocks and C Clamps, but not much force is required.

As for the torque wrench situation - the deal is that they're most accurate mid range. It doesn't matter how expensive your torque wrench is, the rule of thumb still applies. When we're talking about a few pounds making a difference, that could be the tolerance of your wrench in that area. If your wrench goes to 150 lb, 25 lb is at the extreme low end and quite a ways from the median. Hopefully it's erred on the low end rather than giving you higher torque than asked for.
Title: Re: Re-Torque Heads before valve adjustment
Post by: nhmaf on June 20, 2012, 09:22:52 AM
I think that the clearance is "nil" or "oil film" clearance for the rocker arm to pivot block distance - if you look carefully while you slowly squeeze (I loosen both upper and lower studs so as to try to get both to move inward equal amount) you should be able to see a thin oil film barrier/meniscus come and go at the interface gap between the rocker arm and the block piece.  If your eyesight cannot determine that, you can use a feeler gauge - if a .002" won't quite fit but a .001" will, I'd say that is good.   You REALLY don't want them to bind as that will cause problems.

As wirespokes said - it doesn't take a lot of force.  I use the Channellocks or a large C clamp so I can eyeball the oil film and/or check with my feeler guages and tweak the pressure accordingly before I re-torque the nuts holding the rocker blocks and the head together.
Title: Re: Re-Torque Heads before valve adjustment
Post by: tvrla on June 20, 2012, 05:08:20 PM
I've heard it's best to remove the push rod, or back off the adjustment to the extreme and check the rocker movement through its full path as it could bind at the end of its travel.
Title: Re: Re-Torque Heads before valve adjustment
Post by: nhmaf on June 20, 2012, 09:18:06 PM
+1 - yes I back off the adjustment quite a bit to check for binding prior to resetting the valve lash again - it can all be a bit "finicky" sometimes, but I think it can pay off when done right.   Once I do this once, I generally don't redothe rocker block adjustment thing unless I have to.
Title: Re: Re-Torque Heads before valve adjustment
Post by: Barry on June 21, 2012, 05:29:45 AM
When I've done it I just backed off the rocker arm adjustment which allows some rotation of the rocker arm to check for free movement but there is not enough slack to remove the push Rods without either depressing the valve or lifting the rocker shaft support blocks. I didn't go to that trouble.
Title: Re: Re-Torque Heads before valve adjustment
Post by: Barry on June 21, 2012, 05:36:49 AM
When I adjusted the rocker arm play I just backed off the rocker arm adjustment which allows some rotation of the rocker arm to check for free movement but even with the adjusters backed right off there is not enough slack to remove the push Rods without either depressing the valve or lifting the rocker shaft support blocks. I didn't go to that trouble but probably should have.

The rocker arms and shaft support pillars may not be exactly square so it really is possible to have them bind. I was a bit enthusiastic with the G clamp at the first attempt and had to do the adjustment again.
Title: Re: Re-Torque Heads before valve adjustment
Post by: Bob_Roller on June 21, 2012, 07:50:46 AM
I put shims between the rocker arm and the end support blocks .

Did it 78,000 miles ago and haven't touched it since .

Item # 17 in the illustration .


http://www.realoem.com/bmw/showparts.do?model=0364&mospid=51897&btnr=11_1698&hg=11&fg=34

Title: Re: Re-Torque Heads before valve adjustment
Post by: tvrla on June 21, 2012, 08:17:30 AM
I believe those shims are for the newer style, but seems they should work for our older ones as well. I like that idea, Bob!

I just checked the parts fiche and compatability. I think those were introduced in 85 on the R65, but the parts fiche shows them for all of the airheads. The earlier bikes didn't have them originally, so it must be a retrofit item.
Title: Re: Re-Torque Heads before valve adjustment
Post by: Bob_Roller on June 21, 2012, 08:33:21 AM
If you get replacement rockerarms, regardless of year, you get the upgraded arms, which have a plastic insert on one end and you need to shim them, too much of a end gap to let it go .

I was told that you couldn't use the shims on the old style, well, I won't argue with anyone about it, I've done it and the original shims have lasted 78,000 miles .

It's quick, easy and once done you really don't have to check it again .

It would be a good idea to check them and make sure they aren't coming apart every once in a while  .

I left a .003 in (.08 mm) gap after the shims are installed .

If you do install shims and have two different thickness shims on the same rocker arm, put the thin shim against the support black, not next to the rocker arm .
Title: Operation: Success
Post by: Red_Hen on June 22, 2012, 02:10:11 PM
Hi Gang

Well, I'm just now getting out of my "zone"

The left cylinder valves were right on.
Right cylinder, with the "new" head was off - exhaust was tight and intake was just a little loose but not much.  Before I adjusted the valves, checked torque values on head and everything was good.

Finding TDC was a challenge - if I'd had a partner, would have been much easier.  I picked up a tip the Airhead Forum Administrator - his handle is 20774 - here's how he does it - worked well for me:

As for the revolutions and setting valves, I don't think about what pistons are doing and which of the four stages of a 4-cycle engine they're in. The object is you want to set the valves for the side that is at TDC on the compression stroke. I usually start on the left side, bike in 4th or 5th gear, valve cover off, standing behind the bike. I grab the rear wheel spokes and begin to turn it in its normal direction, watching the valves. When I see the intake vavle open (ah, intake stroke!), then close, any more turning puts that side on the compression stroke. I stop turning the wheel at the back, sit down on the left side of the bike, and use my hand to bump the rear wheel until the TDC shows up. Ready to set the valves on the left side. You can then just rotate the flywheel 360 degrees to be at the proper position for the right side. But I go through the same process, this time watching the right intake rocker. This assures I haven't missed the TDC mark on the right side.

As usual, thanks so much!  Started her up and she purrs like a kitten.